Indian manganese ore deposits occur mainly as metamorphosed bedded sedimentary deposits associated with Gondite Series (Archaeans) of Madhya Pradesh (Balaghat, Chhindwara & Jhabua districts), Maharashtra (Bhandara & Nagpur districts), Gujarat (Panchmahal district), Odisha (Sundergarh district) and with Kodurite Series (Archaeans) of Odisha (Ganjam & Koraput districts) and Andhra Pradesh (Srikakulam &Visakhapatnam districts).
Wherever manganese ore is mined on a commercial scale, it always contains other constituents than the manganese mineral. Because of this chemical behavior it is not only desirable, but often necessary, to remove, as far as practicable, these constituents previous to marketing.
The process of sintering is an agglomeration technique for fine ore that relies on heat to melt the surface of smaller particles together to form larger agglomerates. A typical sinter plant consists of a number of sequential operating units with the sinter strand at the heart of the plant. The simplified process sequence is as follows:
Raw materials such as ore fines, coke/coal, dust/sludge and in some cases slag modifiers and additives, are batched and conveyed to a blending system. The raw materials are blended in a rotating mixing drum with “Sinter Fines” and water to achieve a “Green Feed” in a process commonly referred to as “Nodulizing”The nodulized green feed is introduced to the sinter strand on top of a sized “Hearth Layer” to form the “Sinter Bed”. The sinter burns through vertically while the bed moves horizontally towards the discharge end. The sintered material is discharged through a finger crusher onto a cooling strand, where ambient air is blown through the crushed material from below. After cooling, the sinter is conveyed to a crushing and screening station where it is sized and finally conveyed to product storage.
Manganese ore is mined by both underground and surface methods depending upon the geological setting of the deposits. The manganese ore is usually hand sorted into lump ore and fines. The manganese content in the lump ore is higher compared to that of the fines. At present, the manual sizing and sorting of manganese ore practised in India give an yield of about 30 to 55 per cent of saleable manganese ore from the r•o.m. ore and the ore fines are being stockpiled at the mines, since there is no market for the same.
Taking into consideration the relevant factors in the Indian situation, namely manganese being an essential ingredient for steelmaking, limited reserves of proved manganese ore, low recovery of saleable ore and progressive growth of steel production of the country, the installation of suitable beneficiation including agglomeration facilities to beneficiate the low grade manganese ore fines and agglomerate them and also to improve the lump recovery, is considered absolutely necessary for the conservation of the country's limited reserves.
The SBM Mobile Screening and Crushing range now delivers all the familiar characteristics of productivity, versatility and exceptionally low running costs, but they are now combined with levels of durability and aftersales support that are synonymous with the SBM name. New name, improved service, same great product. We provide professional service about manganese ore beneficiation technology and manganese ore beneficiation plants for sale. The manganese ore processing equipment including crushing equipment like jaw crusher, impact crusher, cone crusher, grinding equipment like ball mill, Raymond mill, super thin grinding mill and so on. Other equipment involved are classifier, gravity separator, magnetic separator, flotation separator, rotary dryer, vibrating feeder, belt conveyor and so on.
Mobile crushers are loaded on their own crawler tracks or towed by truck horse when transported over longer distances to a new location.
HPC series hydraulic cone crusher with high efficiency is suitable for primary crushing of many kinds of mining, building construction etc.
Jaw crusher is mainly used for crushing various ores and large materials with compression strength not more than 320Mpa.
PFW Impact crusher can crush Limestone, feldspar, calcite, talc, barite, earth, clay, kaolin, dolomite, kaolin, gypsum, graphite etc.
Vibratory Feeders for heavy industry are ideal for feeding a wide variety of bulk materials from storage piles, hoppers, bins and silos.