Project Overview

From project design to installation &commission

This complete set of the anchoring agent production equipments are produced by SBM (Shanghai Shibang Machinery Co., Ltd). With these equipments, the production line is able to realize centralized-control, auto-production and auto-troubleshooting during the production process, besides, it has advantages like easy operation, easy learning and use, etc.

Material Features

Raw material: Sulphate-aluminium cement clinker, Portland cement, Metakaolin, Lime, Gypsum, etc

Inputting Size:<1mm

Moisture:<5%

Application:Slip-casting &filling material

  • sulphoaluminate cement clinker
     
    sulphoaluminate cement clinker
  • metakaolin
     
    metakaolin
  1. gypsum
     
    gypsum
  • portland cement
     
    portland cement
  • lime
     
    lime

Final Products Requirements

Raw material Finished products requirements Main properties Setting time(min) Compressive Strength(MPa) Expansion Rate(%) Anchoring force(KN)
Cement 1250mesh
D90%
Satisty
measure results MT219-2002
Initial set
3~4min
0.5h >12~
16 MPa
0.5h≥ 0.1~0.18 0.5h ≥ 50~62
Lime
Final set
<7. 5min
1h >18~
24 MPa
Gypsun

Production Requirements

1、No Grinding: After going through the weighting system, raw materials of anchoring agent are weighted and proportioned; then the materials are fed to the zero-gravity stirring system to be stirred; finally, they are sent by the pneumatic conveying system to finished product tank to be stored. When the finished products are packed in bags, they are able to be transported for sale.

2、Material Grinding: The raw materials are fed to the weighting system by the feeding equipment to be weighted and proportioned, and then they are stirred and mixed in the zero-gravity stirring system. After that, the mixed materials enter the grinding system to be grinded and classified. Finally, the materials are sent by the pneumatic conveying system to finished product tank to be stored, being packed in bags according to requirements.

Although, it needs two kinds of processing technology, the two sets of production processes share the same set of production line. With the high degree system integration, the production line takes quite little area and efficiently reduces equipment total investment.

Production Line Equipment Configuration

Different from the standard design, this production line is improved according to customers’ requirements. The whole production line mainly contains the SCM1250 ultrafine mill (the main equipment), Screw conveyer, powder packaging machine, pneumatic conveyer and so on are auxiliary equipment, which meet the requirements of the two sets of production processes of anchoring agent.

  1. The Main Equipments List:
  2. Standard equipment configuration table
  • No Name Model Qty
    1 Screw conveyor LS315 2
    2 Scale JLC 1
    3 Screw conveyor LSY250 4
    4 Hopper 60m³ 4
    5 finished product storehouse   2
    6 powder packing machine bag package 1
    7 pneumatic conveyor QL 1
    8 ultrafine mill SCM1250 1
    9 spiral conveyor LS219 1
    10 ore-surge bin SCM1250-1 1
    11 bucket elevator TH300 2
    12 material mixing system WZ-6C 1
    13 spiral conveyor LS160 1
  • No Name Model Qty
    1 Motor of the mill Y355M2-6 1
    2 Classifier Y225S-4 1
    3 Elevator TH-300 1
    4 Motor of the elevator Y100M-4 1
    5 Feeder Carina Belt Conveyor 1
    6 Bunker(Silo) 10m³ 1
    7 Discharging Spiral Conveyor LS219 2
    8 Discharging Valve ZJD-250 3
    9 Blower Motor Y250M-2 1
    10 Hammer Crusher PC600×800 1
    11 Hammer Crusher Motor YB2-280S-6 1
    12 Dust Collector LDMC250 1
    13 Air Compressor LG6.2/8 1
    14 Ultrafine Mill SCM1250 1

Production Process

With the help of PLC and Visualized operation, the degree of automation of the system is quite high; Benefits from the SBM technology, the scheme configuration is very reasonable.

  1. The first stage:Raw material feeding system

    Raw material feeding system: The separating stored cement, lime and gypsum and some other raw material of the anchoring agent are fed to the weighting system through the feeding equipment.

  2. The second stage:Weighting system

    Weighting system: According to the set ratio, different raw materials are weighted.

  3. The third stage: Stirring system

    Stirring system: After the weighting work, the materials are stirred and mixed in the zero-gravity mixer.

  4. The fourth stage: Grinding system

    Grinding system: The mixed materials are fed into the ultrafine powder grinder through screw feeder to be grinded and classified. As the key process, SCM1250 ultrafine mill grind the powder into required 1250 mesh.

  5. The fifth stage:Conveying, storage and packaging system

    Conveying, storage and packaging system: Finished products are collected by pulse dust collector and sent to tank by the pneumatic conveying system, packed by packaging system and transported.

  • 生产工艺1
  • 生产工艺2

What Facilitates the Success Cooperation?

  1. 01 Integrative project design
  2. 02 High Automation
  3. 03 Perfect Service
  4. 04 Sustainable Services after Project Inspection
  • SBM offers the professional project plan, including the working site programme, the best machine configuration and the budget and so on. What’s more important, they accept customized requirements in the project design.

    一体化的设计方案
  • The whole production line is realized centralized control by PLC, perfectly meeting the customer’s requirements, such as high efficiency, low pollution and low labor intensity.

    自动化的锚固剂生产线
  • SBM has one professional installation engineer team, they can not only help customers finish installation work according to their requirements in short time, but also give a hand to train the operators.

    全程安装调试、培训指导
  • After the installation and commissioning, SBM Customers Security Department will be in charge of the follow-up services, including spare parts supplying, maintenance and upgrade, and working site revisiting, etc.

    项目验收,服务不止

Advantages of Core Equipment

The main equipment in the anchoring agent production is SCM1250 Ultrafine Mill ---- a high-efficiency but low-cost machine developed by connecting mill production experience and advantages of domestic and overseas mill manufacturing.

  1. 1. High Efficiency:

    Newly designed grinding roller, grinding ring and grinding curve can promote the grinding efficiency. Under the condition of the same fineness and power, the capacity of this mill is 40% higher than that of jet grinding mill &stirred grinder and more than twice that of ball mill; while the consumption of the system is only 30% that of jet grinding mill.

  2. 2. High Fineness:

    Both single-head powder separator and multiple-head powder selecting machine are optional. Because the speed of each rotor of the multiple-head powder separator is adjustable, the finished products can collected directly, without further winnowing, and there is no inferior material. Among the final products, powders smaller than 2μm can reach 70%.

  3. 3. Highly Environmental Protection:

    The use of pulse dust collector, silencer and Sound-proof room can remove dust and reduce noise, which is totally in keeping with the national standard requirements.

  4. 4. Low Cost:

    The grinding roller and ring are forged by using special materials; as a result, the service life is 2-3 times longer than that of impact crusher and turbo crusher under the same condition. And it reaches 2-5 years when it is used to grind calcium carbonate and calcite.

The Feedback

“After the Site visits and test, the engineers from SBM offer us a quite perfect design. Finally, we accept their design, using SCM1250 as the main equipment. Now the equipment is running well, and the high capacity, quality and stability are exactly what we need. SBM products do deserve the reputations they enjoy.”

客户反馈

The Pictures of Working Site

  • 现场直击
  • 现场直击
  • 现场直击
  • 现场直击
  • 现场直击
  • 现场直击

More Articles

Supporting Material—the anchoring agent

As a new-type supporting approach of coal mine, rock bolting has been widely used in the large-scale mine production. The application coverage rate of rock-bolting system is up to 85% and it already shows its strong vitality and advantages, becoming the main trend in the development of the roadway supporting technology. As the main part of the rock bolting, the anchoring agent’s consumption is raising speedily, especially the Cement anchoring agent and the Resin anchoring agent.

  • 水泥锚固剂
  • 树脂锚固剂
  1. Cement Anchoring Agent
  2. Resin Anchoring Agent
  • Actually, Cement anchoring agent is a kind of fast-hardening cement. There are two ways to produce it, one is made by mixing high standard Portland cement with different proportions of accelerating agent, early strength agent and swelling agent; another is mixing all raw materials, calcining them, and grind it into fine powder finally. Quality indicators should obey MT210-2002.

  • Resin Anchoring Agent is a kind of tubular bonding plaster material, which is produced by special purpose unsaturated polyester resin of capsule resin and marble powder, accelerant and accessories

Application Area

The anchoring agent are usually used as rock bolting material in coal mines, coal road, tunnels, culvert mental mine, rubble slope embankment and other underground constructions.