A cewar wani rahoto daga Kungiyar Masana'antar Kayan Hoda ta China, halin da masana'antar take ciki yana da matukar tsanani, inda kusan kashi 70% na kamfanonin gargajiya na coal ke fuskantar asara, kuma canjin masana'antar coal yana da matukar gaggawa. Saboda haka, bisa ga sharuɗɗan da aka kafa na kulawa da jimlar adadin amfani da coal, yadda za a inganta ribar tattalin arzikin kamfanonin coal na gargajiya, yadda za a yi amfani da kayan aikin coal yadda ya kamata da kuma yadda za a rage gurɓataccen iska daga coal zuwa muhalli sun zama batutuwan bincike na da dama kamfanoni.
Adireshin Abokin ciniki: Shandong
Material: Kayan Hoda
Girman Fitarwa: 200mesh D80
Capacity: 1,000,000TPY (Mataki na-II)
Equipment: Hudu MTW215 Masu Nika na Turai (mataki na-II) da kayan aikin tallafi na ciyarwa, samar da kankara mai malala, fitar da kura, tarawa kankara mai malala, jigilar kaya, ajiya, da na'urorin kariya daga nitrogen.
4 MTW Mils na Turai (Mataki na-II)
MTW jerin Mill na Turai sabuwar karnin mashin ne na nika. Wannan mashin yana amfani da fasahohi masu yawa na zamani, ciki har da babbar juyawa mai hade, tsarin luban mai mai mai laushi, da auna yanayin mai a kan layi, kuma yana da daman mallakar patent na fasaha, wanda aka sanya shi da karamin yanki mai daukar hoto, karamin farashin zuba jari, karamin farashin aiki, inganci mai kyau, da kare muhalli.
Tsarin hadewa:
Tashar kayan daga, mai ciyar da nauyi mai zaman kanta (zabi), MTW mai niƙa na Turai, mai tattara ƙura mai ƙonewa (mai hana fashewa ga mai niƙa ƙura), fan, mai raba ƙarfe, tsarin bushewa, da tsarin jigilar kaya.
Iskar tana latsawa ta hanyar compressor kuma, bayan an cire yawancin mai, ruwa, da kura ta hanyar mai tace mai tasiri, an cire tarin ruwa ta hanyar busashshen iska mai latsawa, sannan kawo kura an kama ta hanyar ingantaccen tace kura. Sa'an nan iskar tana shiga cikin tankin adana iska sannan ta shiga tsarin raba oxygen-nitrogen mai juyawa (watau raka'ar shirya nitrogen) da aka cika da mai shayarwa. Ana ciyar da iskar da aka latsawa daga ƙasa na tankin shayarwa kuma, bayan an bazu ta hanyar mai bazuwar iska, iskar tana shiga cikin tankin shayarwa daidai. Bayan raba shayar da oxygen-nitrogen, nitrogen yana fita daga fitowar sannan ya shiga cikin tankin da ke daidaita nitrogen.
Idan yanayin zafin a cikin yankin kariya ya wuce ƙimar zafin gaggawa da aka saita, an aika siginar gargaɗi zuwa na'urar gargaɗi wadda ke aika umarni ga kararrawa don fara gargaɗi. Hakanan siginar gargaɗi na tara CO yana da alaƙa da na'urar gargaɗi na wuta ta hanyar waya sigina. Idan tara CO ya wuce ƙimar da aka saita, na'urar gargaɗi tana aika umarni zuwa kararrawar sauti-labu don fara gargaɗi. Sa'an nan, na'urar gargaɗi tana fara jeren lokaci na 30s. Lokacin da aka kammala jeren lokaci, na'urar gargaɗi tana aika sigina zuwa tsarin kashe wuta na CO2 don haka batirin silinda mai farawa na nitrogen yana budewa nampal mai shifan juyawa kuma nitrogen yana farawa tsarin kashe wuta na CO2 don kashe wuta a yankin gargaɗi. Tsarin yana da hanyoyi hudu na iko, na atomatik, na hannu, na gaggawa ta hanyar na'ura, da yanayin gaggawa farawa/tsayawa.
Tsarin jigilar pneumatic yana da mahimmanci wajen jigilar kwalin da aka nika zuwa tankin kayan da aka gama kuma jigilar nesa tana samuwa.
Tare da kwamfutar masana'antu a matsayin babban sashi na dukkan tsarin, tsarin tsakiya yana karanta PLC ko ECS ta amfani da fasahohi masu yawa na sadarwa don tattara halin kayan aikin shafin, sannan bisa ga halin kayan aikin shafin, kwamfuta tana aika umarni don sarrafa kayan aikin shafin don cimma ayyuka, ciki har da sarrafa kayan daga nesa, nazarin bayanan kayan aiki, da rahoton aikin da aka buga.
MTW Turai Mill yana da tsarin kulawa mai hankali da aka haɓaka da ƙira musamman don kamar ƙarfin hura ƙonewa kuma yana amfani da tsarin kulawa mai hankali na ESC don tabbatar da kulawar tsakiya da aikin sa ido daga nesa---za a iya samun damar ganin yanayin aikin layin samarwa ta hanyar kayan aikin waya kamar wayar salula da iPad.
Kayan kwal din da ke cikin akwatin yana shigar da na'urar daukar jari ta bel cikin kwandishan makera akai-akai da daidaito, ta yadda kayan kwal din za a tura su cikin na'urar bushewa don gasa. Bayan gasa, an tura kayan kwal din cikin kwandishan rufe ta hanyar na'urar makera zuwa akwatin adanawa da aka rufe. Ana canza su ta hanyar mota zuwa akwatin kayan albarkatun kasa na tsarin fasa, sannan kayan kwal din za a tura su ta hanyar na'urar daukar jari zuwa MTC215 Turai Mill. Kayan kwal din da aka fasa, wanda aka rarrabe ta hanyar mai rarraba kayan kwal din da aka fasa, ana samar da shi tare da bututun zuwa mai tarawa na kayan kwal din da aka fasa (Gasin da ya rage ana tattara shi ta hanyar mai tattara kura ta bugun jini). Kayan kwal din da aka gama tarawa ana shigar da shi ta hanyar tsarin daukar jari na gouda cikin lif din kayan kwal din da aka fasa zuwa akwatin samfurin da aka kammala don adanawa. Kayan kwal din da aka fasa ana jigilar su ta hanyar mota tanker bisa ga bukatun gaske. Dukkanin tsarin yana da tsarin janareta na nitrogen da tsarin CO2 don kariya daga fashewa da fire-extinguishing da kuma manyan sassan sa suna da valve mai kariya daga fashewa don kare kayan daga lalacewa.
To minimize the project construction period and reduce the customer's investment, this pulverized coal preparation project adopts the EPC service. It is a turnkey service designed by SBM to bring convenience to our customers. This service runs through all projects steps, including site terrain & environment survey and investigation, production line process design, raw material inspection and testing, finished product analysis, investment budget analysis, and equipment installation and commissioning, which can prevent downtime and delay of production caused by inadequate preparation of construction materials and labor shortage. The EPC service realized the maximum production convenience for the customer, met the customer's need of urgent production schedule, and won the high praise from the Shandong customer.
Dacewar AikiDon inganta dacewar aikin layin samar da coal mai yaduwa, wannan layin samarwa yana amfani da hanyar aiki ta matakai biyu (gasa da yaduwa). Tsarin shirya coal mai yaduwa na matakai biyu yana da mafita tare da gasa da yaduwa an raba. Tare da yanayi mai zafi mai ƙanƙanta a cikin dakin tantancewa, shine hanyar samar da coal mai yaduwa ta musamman na MTW European Mill. Wannan tsarin aikin yana da sauƙin sarrafawa da kuma iyakance ingancin aikin layin samarwa.
1. Kayan kwali na coal 2. Kwanan bushewa 3. Mai nauyin abinci na coal 4. MTW Mai grinding na Turai 5. Mai tattara kura na pulse 6. Mai tattara kura mai narkewa 7. Fana 8. Kayan coal na kammala 9. Kayan coal mai narkewa 10. Tsarin sa ido 11. Tsarin kariya daga fashewa 12. Tsarin kula na tsakiya.
Karancin Jari
MTW jerin European Mill yana amfani da fasahohi masu ci gaba da yawa, gami da juyin gabar hadin gwiwa, tsarin mai na ciki, da kuma auna zafin jiki na mai ta layin, kuma yana da yawa hakkin mallakar fasahar patent, wanda aka bayyana da ƙaramin filin aiki, ƙarancin jari mai hadawa, ƙarancin farashin aiki, inganci mai kyau, da kuma kariya ga muhalli.
Tsaro da Kariya ga MuhalliDon kasancewa mai kariya daga wuta da pat a lokacin samar da coal mai yaduwa, layin samarwa yana kunshe da tsarin nitrogen, CO, da tsarin kashe wuta na CO2 don tabbatar da tsaron aiki da kwanciyar hankali na kayan aikin har ma da kashi ɗari bisa ga iyakar iyakokin da aka dora na ƙasa.
Bugu da ƙari, an dauki matakan da suka dace don ci gaba da tsaurara katory da yadda ake fitar da hayaki a cikin iyakar da aka ayyana na ƙasa. Layin samarwa yana amfani da mai tattara ƙura na pulse wanda aka kera tare da fasahohi masu ci gaba don rage tasirin da yake yi ga muhalli na kusa da shi.
Sabis na EPC
hanyar mataki biyu (gasa da yaduwa)
Tattara ƙurar hanzari
Sakamakon gakan ƙarin girma na wannan layin samar da kwalin kwayar toka da tsananin buƙatar ingancin kwalin kwayar toka, ta hanyar zaɓin masana'antu masu kulawa sosai da bincike na dogon lokaci a bangarori da yawa, a ƙarshe mun zaɓi kayan aikin da SBM ya kera. Daga binciken shafin zuwa shigarwa da commissioning, mun sami hanyoin ƙwararru da sabis, kuma injin aura huɗu na kwayar toka (Mataki-II) suna gudana da kyau, tare da ƙarfin samarwa da ya zarce ƙimar zane.
Ruhun wannan fasaha shine "saitin kwayar toka da fasahar atomization ta gurnani da yawa", wato burauɗin iska mai sauri yana hade da kwayar toka mai jurewa na 200 mesh cikin atomizer na vortex don haka kwayar toka da iska suna hade da kyau da aka atomize don samar da vortex kuma ana shigar da su cikin injin dumama don kona mai hawa don cimma kona mai inganci tare da tsarin thermodynamic, tsarin aunawa da kula, da tsarin tsarkakewar hayaki, tare da fitarwa tana cika ƙa'idar fitarwa ta gas na halitta.
Kwayar toka da aka yi amfani da ita a cikin tsarin injin dumama kwayar toka mai inganci an zaɓa, an bushe, an yanka zuwa kwayar toka na 200 mesh don gudanarwa da rarrabawa ta tsakiya, wanda zasu iya tabbatar da daidaiton ingancin kwayar toka da kuma kawar da taron tarkace na toka tare da rage gurbatar da ke kewaye, yana da fasali mai inganci da adana makamashi, fitarwa mai tsafta, babban matakin yin atomatik, tsaro ga muhalli, da amfanin tattalin arziki, muhalli, da adana makamashi mai ban sha'awa. Ci gaban kuzari mai ƙarfi, ƙarfafawa da kuma aikace-aikacen injin dumama kwayar toka mai inganci da kyakkyawan tsari shine mai mahimmanci wajen inganta amfani da toka mai tsafta da inganci, inganta yanayin iska da ci gaban masana'antar adana makamashi da kare muhalli.
Samun Magani
Aika Sako
Kimantawa fa'ida
Amfanin Tattalin Arziki
Wannan na'ura mai ƙona kwal da aka gyara ta hanyar fasahar atomization na coal mai yaduwa na iya haɓaka ingancin kona zuwa 98%, ingancin zafi zuwa >90%, da kuma fitowar tururi daga kowace ton daga 5.5T zuwa >9T. Idan aka kwatanta da na'ura mai ƙona kwal ta gargajiya, yana iya ajiyar coal sama da 30%, wutar lantarki 20%, ruwa 10%, ƙasa 60%, da ma'aikata 50%. Kayan Hoda mai yaduwa da aka samar ya cimma RMB miliyan 800 na sayarwa da RMB miliyan 100 na ribar haraji.
Amfanin Zamani
Bayan fasa, ana samar da kwalin kwayar toka wanda wannan layin samarwa ya ƙ produce a aika wa injin dumama masana'antu don kona, wanda ya karya hanyar makamancin kona ta gargajiya ta doka. Amfani mai inganci da tsafta na toka yana inganta sauyin fasaha da haɓaka masana'antar toka. Yana da mahimmanci mai haskakawa ga kamfanin toka don zama cikin wannan mawuyacin hali cikin nasara.
Amfanin Muhalli
Fitar dukkan gurbataccen iska yana daidai da ƙa'idar fitarwa ta injin dumama gas na halitta---babu kura, ƙura toka, da hayaki.