Summary: Hlola izingqinamba ekukhiqizeni kwesihlabathi se-bauxite futhi uthole izixazululo ngokusebenzisa imishini yesimanje nezinhlelo ezihlakaniphile zokusebenza okusebenza kahle, okugcina amandla....

Ukukhiqiza i-bauxite sand kube nezinkinga ezintathu eziyinhloko: ukubumbana kwe-clay, ukuba khona okukhulu kwe-silica, nezinkinga ekulawuleni i-fine powder. Singayifeza kanjani inqubo yokukhiqiza ephumelelayo nokusebenzisa amandla amancane?

1. Ukudlula Izinkinga Ezintathu Ezinkulu Ekuveliseni iSandu leBauxite

1.1 Ukukhubazeka Okukhulu Kwamatye

Isiqeshana sePFW seYurophu, Isiqeshana Sokucisha Isithako

  • Isiqeshana esisha sokuqeqeshwa ngesivinini esikhulu kakhulu se-70m/s sikhubaza ngokushesha amakhulu amatye.
  • Isikhungo esabili sokuvula ngamandla ukulungiswa ngokushesha kwe-20 imizuzu.
  • Ukusebenza kokusetshenziswa kwamathye okwenziwe ngokuhlolwa okwandisiwe yi-80%, isikhathi sokulala sikhuculwe yi-65%.
pfw impact crusher

1.2 I-Ore Ephakeme Ye-Silicon Iholela Emakostenini Aphakeme Wokugqeshwa

I-HPT Hydraulic I-Cone Crusher

  • Ithekhnoloji yokucisha ngezinhlayiya iqhubeke isikhathi sokuphila kwe-liner yi-3 izikhathi.
  • Uhlelo lwamanzi olubukwayo luyafula uhhafu wokuphakamisa isikhathi sangempela, ningasetshenziswa ngamandla angenamsebenzi angu-0.85 kW·h nge-ton.
  • Iqaphelwe nomhlanganisi wesilinganiso sezinhlayiya ze-laser MC-300, isikhundla esikhulu sezinsimbi sibuyiswa ngokuzenzekelayo.
hpt cone crusher

1.3 Izinkinga ekulawuleni Okuqukethwe Kwezinto Ezincane

Isiqeshana sokuthutha i-VSI5X Vertical Shaft Impact

  • indlela "phakathi kwamatshe" ilawula ngokunembile umphako omncane we-0-5 mm ufinyelela ku-92%.
  • Uhlelo lokuhlola umoya lunciphisa ukusetshenziswa kwe-alkali kuya ku-1.8 kg kuyo ngayinye itoni yesihlabathi.
  • Isihlanganisi sesihlabathi esine-screw ezimbili + umshini wokuthola izinto ezincane, ngesilinganiso sokulahlekelwa kwezinto ezincane phansi kwe-3%.
vsi5x sand making machine

2. Uhlelo Lobuchwepheshe Olusiza Ekunciphiseni Imali Engaphezu Kwama-Yuan Ezigidi Ezimbili Ngeminyaka

2.1 Ubuchopho Bokulawula Bokugqamile

Isikhululo se-PLC se-Siemens S7-1500 siqinisekisa:

  • Ukusebenza nokulungisa kude kwe-5G, okuthuthukisa isikhathi sokubuyisela kokukhubazeka nge-70%.
  • İdivaysi zokubona ukuqhushuka ziletha ulwazi oluthembekile lwe-99% lwesixwayiso sokuqala sesiphazamiso somthwalo.
  • Ukuhlaziywa kwesakhiwo se-laser ngesikhathi sangempela kuholela ekuqondiseni kabusha okuningi ngesilinganiso se-material (20%-25%).

I-2.2 Ikhono Lokwahlula Igolide Elingumodeli

Ikhamera ye-Hikvision Industrial ichaza ngokunembile ubuqine be-ore (f=8-16):

  • Iqondisa kabusha ngokuzenzakalela umonakalo womqhubi wamaconsi.
  • I-digital twin platform inamathisela isikhathi sokubuyekeza kwe-virtual nge-40%.
  • Imiqondiso yezinto ezisetshenziswayo ivaliwe ngokuzenzakalelayo uma izinga lokushisa/ukujikijela liqale ukudlula umkhawulo.

3. Ukuhlelwa kweLinye Lokukhiqiza iBauxite Sand

3.1 Ukucisha Okokuqala

  • Izinto Model: PE1200×1500 I-Jaw Crusher
  • Izici ezibalulekile zokusebenza: Ukudlulisa okuqondile kwempahla enkulu (mm)
  • Izici zokugcina amandla: Ukunciphisa amandla ngama-15% ngomkhondo we-hydraulic

3.2 Ukucisha Okwesibili

  • Imodeli yensizwa: I-I-Cone Crusher HPT300
  • Izici Eziyinhloko Zobuchwepheshe: Ukukhipha ≤ 20 mm
  • Izici zokugcina amandla: Ukunciphisa amandla ngama-30% ngokucisha okunama-laminated

3.3 Ukwenza Imfucumane

  • Imodeli yezixazululo: VS15X-1145 Umqhubi Wokuqhuma
  • Izici Eziqondile Zomsebenzi: Inani lephutha elincane yi-92%
  • Izici zokonga amandla: Ukuncipha kwe-20% ekukhazimuleni kalikali ngokuhlukanisa ngomoya.

3.4 Ukugeza

  • Imodeli yezixazululo: XSD3016 Igqabi Lomfucumane
  • Izici Eziqondile Zomsebenzi: Ukwakhiwa okusheshayo kwama-200t/ihora
  • Izici zokonga amandla:Ukongiwa kwamanzi okungu-85% ngokusebenzisa uhlelo lokubuyisela izinto ezincibilikayo

3.5 Ukusebenza Okweshinyane

  • Imodeli yezixazululo: Siemens S7-1500 PLC
  • Izici Eziqondile Zomsebenzi: Ukuqondisa okude kwe-5G
  • Energy-Saving Features: Annual maintenance cost reduction ¥500k+

Okwenge, ukukhiqizwa kwe-bauxite sand akuyona into elula, kodwa ngezindlela nezindlela ezifanele, lezi zinkinga zingaphumeleliswa. Ngenxa yokuxazulula izinkinga ezinjengokuvimbela okukhulu kwe-clay, ukuba khona okukhulu kwe-silica, kanye nokuphathwa kwe-fine powder, singathuthukisa umsebenzi kanye nokuthuthukisa ukusebenza okwenza imali.