5TPH Tasha Nika Clay

Bayani kan Ayyuka

A watan Yuni, 2016, wani abokin ciniki ya zabi yin hadin gwiwa da SBM don gina layin samar da nika gajarce don samar da faranti na keramik. Mun kammala shirin na kayan aiki cikin wata guda tare da shigarwa da gwaji cikin kwanaki 15. Babban inganci ya sa abokin cinikin ya sake zaben mu a kan layin samar da faranti na keramik.

Nazarin Fasaha

Fasahar nika don samar da keramik ta kunshi hanyoyi biyu --- samarwa ta hanyar tsarkakewa da ta hanyar ruwa. Hanyar ta biyu ita ce ruwan da aka saba.

Layin Samarwa na Ruwa

Ball mill + drier: Ana aikawa da abin da aka saka zuwa ball mill kuma ana nika shi don samun slurry ta hanyar kara 30-40% ruwa. Sannan slurry din ana bushe shi ta hanyar hasumiyar bushewa tare da adadin ruwan da aka sarrafa a 7%. Amma wannan hanyar tana da tsawon lokacin bushewa da kuma karancin samuwa.

Layin Samarwa na Tsarkakewa

Mile mai tsaye (ko mile na nau'in T) + pelletizer: Ana aika kayan zuwa cikin mile kai tsaye. Sannan pelletizer na aiki don ƙara ruwa a cikin kayan. Bayan haka, gadar ruwa tana busar da garin kuma za a kula da ƙunshin ruwa yana kaiwa kashi 7%. A ƙarshe, ana amfani da fasahar sarewa a ƙarƙashin mataki. Amma wannan hanyar tana da lokacin bushewa mai ƙanƙanta da kuma yawa mai yawa.

Idan aka kwatanta da samar da tsarin ruwa, samar da tsarin tsarkakewa na iya adana amfani da makamashi na thermal har zuwa 80% da kuma amfani da wutar lantarki na 35% da rage fitarwa sama da 80%. A lokaci guda, za a adana abubuwan kariya da suka hada da ruwan ragewa da duwatsu. Bugu da kari, samar da tsarin ruwa ba ya kawo fa'ida ga muhallin. Matsin daga kare muhalli zai hanzarta gaggawa na kawar da shi. A cikin wannan aikin, an dauki samar da tsarin tsarkakewa da SBM ya tsara.

Fa'idodin Aikin

• 1. Samar da kayan aiki ta hanyar babban tsari ya maye gurbin sassan kuzarin amfani--- samar da slurry ta amfani da na'urar kwalba da kera fenti ta hanyar bugu wanda ake amfani da su a cikin samar da kayan aikin ruwa. Samar da kayan aiki ta hanyar babban tsari na da amfani da ceton kuzari da rage fitar da gubobi. Za a ba shi fifiko wajen ingantaccen ci gaban masana'antar kera kayan kwalliya.
• 2. Bin ka'idar maximization na riba ga abokin ciniki. SBM ta maye gurbin mill tsaye da MTW European Mill, wanda ke rage farashin zuba jari.
• 3. Saboda yawan silica a cikin kayan, injin yana fuskantar sauri. Don haka dangane da bambance-bambancen kayan, mun yi musamman zane lokacin kera kayan aikin.
• 4. Tunda abokin ciniki bai da ƙwarewa wajen amfani da injin gasa ba, ma'aikatanmu za su hanzarta zuwa layin samarwa domin taimakawa abokin ciniki idan akwai wani matsala game da aiki. Hanzarin amsa ga matsalolin abokan ciniki ne mahimmin makullin samun haɗin gwiwa na biyu da su.

Kammalawa

Fasahar samarwa ta busasshen hanya na daga cikin sabbin fasahohi. A yanzu, lokacin da ake gina layin samar da katako na ƙirƙira, wasu abokan ciniki za su shigo da mashin din niƙa a lokacin sayan pelletizer. Duk da haka, a zahiri, kayan aikin cikin gida na nika na iya saduwa da bukatun iri ɗaya. Kuma idan aka kwatanta da kayan aikin kasashen waje, yana da rahusa sosai kuma zai iya ƙara zaɓuɓɓukan zuba jari a cikin masana'antar keramik ta gaba.