5TPH Tasha Nika Clay

Bayani kan Ayyuka

A watan Yuni, 2016, wani abokin ciniki ya zabi yin hadin gwiwa da SBM don gina layin samar da nika gajarce don samar da faranti na keramik. Mun kammala shirin na kayan aiki cikin wata guda tare da shigarwa da gwaji cikin kwanaki 15. Babban inganci ya sa abokin cinikin ya sake zaben mu a kan layin samar da faranti na keramik.

Nazarin Fasaha

Fasahar nika don samar da keramik ta kunshi hanyoyi biyu --- samarwa ta hanyar tsarkakewa da ta hanyar ruwa. Hanyar ta biyu ita ce ruwan da aka saba.

Layin Samarwa na Ruwa

Ball mill + drier: Ana aikawa da abin da aka saka zuwa ball mill kuma ana nika shi don samun slurry ta hanyar kara 30-40% ruwa. Sannan slurry din ana bushe shi ta hanyar hasumiyar bushewa tare da adadin ruwan da aka sarrafa a 7%. Amma wannan hanyar tana da tsawon lokacin bushewa da kuma karancin samuwa.

Layin Samarwa na Tsarkakewa

Mill tsaye (ko mill irin T) + pelletizer: Ana aikawa da kayan zuwa mill kai tsaye. Sannan pelletizer yana aiki don kara danshi na kayan. Bayan haka, ginin da aka sanyaya yana bushe foda kuma za a sarrafa adadin ruwan a 7%. A karshe, an dauki fasahar nika ta hanyar matsin lamba. Amma wannan hanyar tana da gajeren lokacin bushewa da kuma yawan samuwa mai yawa.

Idan aka kwatanta da samar da tsarin ruwa, samar da tsarin tsarkakewa na iya adana amfani da makamashi na thermal har zuwa 80% da kuma amfani da wutar lantarki na 35% da rage fitarwa sama da 80%. A lokaci guda, za a adana abubuwan kariya da suka hada da ruwan ragewa da duwatsu. Bugu da kari, samar da tsarin ruwa ba ya kawo fa'ida ga muhallin. Matsin daga kare muhalli zai hanzarta gaggawa na kawar da shi. A cikin wannan aikin, an dauki samar da tsarin tsarkakewa da SBM ya tsara.

Fa'idodin Aikin

• 1. Samar da tsarin tsarkakewa ta maye gurbin hanyar biyu na amfani da makamashi--- samar da slurry ta hanyar ball mill da kuma wargaza ta hanyar sarewa wanda ake amfani da shi a samar da tsarin ruwa. Samar da tsarin tsarkakewa yana da adana makamashi da kuma rage fitarwa. Za a ba da fifiko ga wannan don ingantaccen ci gaban masana'antar keramik.
• 2. Bin ka'idar maximization na riba ga abokin ciniki. SBM ta maye gurbin mill tsaye da MTW European Mill, wanda ke rage farashin zuba jari.
• 3. Saboda yawan silica a cikin kayan, injin yana fuskantar sauri. Don haka dangane da bambance-bambancen kayan, mun yi musamman zane lokacin kera kayan aikin.
• 4. Tunda abokin ciniki yana da rashin kwarewa wajen gudanar da mill, ma'aikatanmu za su tafi layin samarwa don taimaka wa abokin cinikinmu idan akwai wata matsala game da gudanarwa. Maimaiton amsa ga matsalolin abokin ciniki shine mabuɗin sami nasara a hadin gwiwa na biyu tare da abokin cinikin.

Kammalawa

Samar da tsarin tsarkakewa sabuwar fasaha ce. A halin yanzu, lokacin gina layin samar da faranti, wasu abokan ciniki suna shirin shigo dagrinding milla lokacin sayan pelletizer. Duk da haka, a zahiri, kayan aikin cikin gida na nika na iya saduwa da bukatun iri ɗaya. Kuma idan aka kwatanta da kayan aikin kasashen waje, yana da rahusa sosai kuma zai iya ƙara zaɓuɓɓukan zuba jari a cikin masana'antar keramik ta gaba.