Isiphetho:Umkhondo ophelele wokukhiqiza amajele nezigalelo zezinkuni uhlanganisa izinhlobo ezintathu eziyinhloko: isikhwama sokuqhekeza, isikhwama sokuhlukanisa, isikhwama sokuthuthukisa amajele (lokhu akuyona inketho uma umthengi engadingi okuthile okwenziwe ngokweqile).
Umdlayo wokuqinisa i-sand ne-gravel ophelele wenziwa uhlelo lokuphahlazeka, uhlelo lokuhlola, uhlelo lokukhiqiza isihlabathi (akukho lolu hlelo uma amakhasimende engadingi isihlabathi sokuqala), uhlelo lokugcina nokulethwa, uhlelo lokukhipha uthuli.
Amakhasimende amaningi azibuza ukuthi angayihlela kanjani futhi ayakhe umugqa ophelele wokukhiqiza isihlabathi negravel. Nazi izindawo eziyinhloko.
Uhlelo lokucindezela
1.1 amaphuzu design we-hopper yokukhishwa
Kunezindlela ezimbili eziyisisekelo zokukhishwa kwe-hopper: Ukuhlinzekwa kokuvusa kubekwe ezansi kwe-hopper yokukhishwa noma ukuhlinzekwa kokuvusa kubekwe ngaphandle kwe-hopper yokukhishwa.
Umphakeli ophakanyisiwe ubekwe ezansi kwe-hopper yokukhishwa: Izinzuzo zalesi sici ukuthi inokufaneleka okuqinile kwemikhiqizo ngaphansi kwemibandela ehlukene, futhi ukukhipha okokusebenza okuphuliwe kuhamba kahle.
Inhlawulo ukuthi izinto zokwakha ezisemshinini zpressed ngqo emshinini, okudingeka ukuthi kube nemishini yekhwalithi ephezulu futhi izindleko zokukhiqiza imishini ziphakeme.
Ifeeder evibrayo ihlelwe ngaphandle kwe-bottom ye-hopper yokukhishwa: Inzuzo yale fomu ukuthi impahla eluhlaza ku-hopper ayicindezelwa ngqo kumshini, izidingo zomshini ziphansi, futhi izindleko zokwakha umshini ziphansi ngokufanele.
Inkinga ukuthi uma izinto ezingavuthiwe zawela umhlaba ophakeme noma zinenkinga yokuhamba kahle, kulula ukuvimbela noma ukukhipha lezo zinto.
1.2 Umthetho wokuKhetha we-Crusher
Uhlelo lokucindezela lungama kakhulu lwenziwe ngokuqinile, ukucindezela okukhulu nokucindezela okukhulu (ukwakheka). Ukukhethwa kokusebenza ngakunye kuncike kakhulu kumsebenzi we-crushing index, i-abrasion index, usayizi ngokugcwele ophakeme kanye nezimfuneko zokusebenza komkhiqizo wasemkhathini.
Wi: Ukuhlakazwa kokusebenza - izinga lesi sifo sokuhlukanisa impahla;
Ai: Umqondo wokugqwala - izinga lewear lematerial kumaphuzu omshini.
Izinqubo ezivamilekile zesistimu yokugqwala zimi kanje: uhlelo lokuqhuba lwehama elilodwa; uhlelo lwe-jaw crusher + impact crusher; uhlelo lwe-jaw crusher + cone crusher; uhlelo lwe-jaw crusher + impact crusher + vertical shaft impact crusher kanye nohlelo lwe-jaw crusher + cone crusher + cone crusher.
Ukukhethwa kwendlela yokuhlukanisa kufanele kube ngokusekelwe ezimpahleni, ifomu lomkhiqizo kanye nezidingo zokuqala.
(1) uhlelo lokushaya isikhwama esisodwa se-hammer
Uhlelo lwe-hammer crusher lwezigaba eziyodwa luhlanganiswe ne-hammer crusher kanye nohlelo lokuhlola.
Izinto ezinhle:
Inqubo ilula; kulula ukuyigcina nokuphatha; ukuhlala komhlaba okuncane; utshalo-mali bel 프로젝트 obuphansi; ukusetshenziswa kwamandla okukodwa komkhiqizo ophansi.
Izinto ezingalungile:
Ububanzi bokuhluka kwemikhiqizo abulula ukukulungisa, ukufaneleka ku-ore kuya phansi, futhi ububanzi bokusetshenziswa bunqamulelekile; umkhiqizo unempilo embi yokwakheka kwegamu, futhi uqukethe inani elikhulu lepowder encane, futhi unemphumela ophansi wokuthola umkhiqizo; umshini ophakathi kwe-crusher udinga inani elikhulu lokuqoqa uthuli; ukusetshenziswa kwengxenye ezWeariphuzi phezulu.
(2) Uhlelo lwe-jaw crusher + impact crusher
Le nkqubo ihlanganisa umshini opholile, umshini ophulaphulayo kanye nesistimu yokuhlola. Izinzuzo zalesi sistimu zikhona ekutheni lesi sistimu sinezincazelo eziningi kumthamo futhi sinokusetshenziswa okuningi; ubuningi bomkhiqizo kulula ukukulungisa; kulungele izinto ezinokugqwala phakathi.
Izinkinga: ukusetshenziswa kwamandla okuphezulu ngomkhiqizo ngamunye; ukujwayela okuphansi kwezinto zokwakha ezinokungqubuzana okuphezulu, umumo womkhiqizo ophakathi, isikhawu esiphakathi sokuthola ama-aggregates aphakathi; ivolumu enkulu yomoya yokuhlola uthuli edingekayo ngumkhiqizo; ukusizakala okuphezulu kwezingxenye zokugqoka kunezikhala zefoni.
(3) I-jaw crusher + uhlelo lwe-cone crusher
Le nqubo ibandakanya umshini wokuphosa izinsini, umshini wokuphosa owahlukahlukene nezinsiza zokuhlola.
Izici eziwusizo zalesi sistimu yilezi:
Ubuningi bezinhlobonhlobo zomkhiqizo kulula ukulenza; Kufanelekile kumamathiriyeli anenkomba yokugqoka ephezulu; Isimo seziphuzo esihle, inani elincane lepowder elincane, isivinini esiphezulu sokukhiqiza i-coarse aggregate; Umthamo we-airo dust edingekayo ngumpompi uncane; Ukusetshenziswa okuphansi kwamandla nganyo yomkhiqizo; Ukusetshenziswa okuphansi kwezingxenye ezigugile.
Izinto ezingalungile:
Izinsimbi zokucindezela zinezincazelo ezincane. Uma izidingo zokusebenza kohlelo zikhulu, kudingeka ukuhlinzeka ngezinsimbi ezintathu zokudiliza noma ngaphezulu. Kulokhu, inqubo iyakhula futhi utshalomali lwephrojekthi luphakeme; indawo yokusetshenziswa kwayo ibanzi kancane uma iqhathaniswa nezinsimbi zokuhlasela.
(4) I-jaw crusher + i-impact crusher + uhlelo lwe-vertical shaft impact crusher
Le nqubo ihlanganisa umshini opholile we-jaw, umshini opholile we-impact, umshini opholile we-vertical shaft impact kanye nezinsiza zokuhlola. Inqubo yale nqubo ijwayelekile ifana nohlelo lwe-jaw crusher + impact crusher, ngaphandle kokuthi umshini opholile we-vertical shaft impact ungezelelwa kule nqubo ukuze ihlangabezane nezidingo zempahla ye-aggregate esezingeni eliphezulu zamakhasimende.
Ngaphezu kwezinzuzo nezinkinga zohlelo lokuphosa kumshini wokuphosa we-jaw + umshini wokuphosa ophumayo, lolu hlelo lunamanye amahle: lungakwazi ukuhlinzeka ngama-aggregates ahlukahlukene ukuze kuhlangatshezwane nezidingo ezahlukene zamakhasimende. Umshini wokuphosa ophakeme ungakhiqiza nezinhlanga zezinto ezibhalwe. Kodwa inqubo iyinkimbinkimbi, ukutshalwa kwezimali kuphezulu, futhi ukusetshenziswa kwamandla komkhiqizo oyinhlanganisela kuphezulu.
(5) Umshini we-jaw crusher + umshini we-cone crusher + uhlelo lwe-cone crusher
Le nqubo ihlanganisa umshini wokuphula amazinyo, umshini ophula isikhungo, umshini ophula isikhungo kanye neziqhathanisi. Inqubo yale nqubo okuyisisekelo ifana nesistimu yokuphula amazinyo + umshini ophula isikhungo, ngaphandle kokuthi umshini ophula isikhungo ungezelelwa kule nqubo.
Ngaphandle kwezins advantages nezingxenye ezimbi zesistimu ye-jaw crusher + cone crusher, le sistimu inokunye okukhombisa: ingahlangabezana nezimfuneko zokukhipha okukhulu; kodwa inqubo iyinkimbinkimbi futhi imalini yokutshalwa kwephrojekthi iphezulu.
1.3 imishini yokuhlola
Emgqonyeni wokukhiqiza i-sand ne-gravel, singakwazi ukusetha imishini yokuhlola ngaphambi kwemishini yokuphuka okukhulu ukuze sikwazi ukuhlukanisa ama-particles amancane angadingi ukuphukiswa kanye nomhlabathi. Lokhu kungavimbela ukuphukwa kwemathiriyeli amancane okwandisa ukusetshenziswa kwamandla nokwandisa i-powder, kodwa futhi kungasusa umhlabathi ukuze kuncishiswe uthuli engeceleni, futhi kungathuthukisa nekhwalithi ye-aggregate.
1.4 isitokwe sokugcina noma ibhininiga yokugcina
Beka iphakethe le-semi-product phakathi kokuphahlazeka okukhulu kanye nezinsiza zokuphahlazeka eziphakathi nendawo nokweqile, umsebenzi wale phakethe le-semi-product ukusiza ekuhambisaneni kwekhethelo jikelele kwemigqa yokukhiqiza ama-aggregate kanye nokuqinisekisa ukuqhubeka kokukhiqiza kwefektri ngenkathi imishini yokuphahlazeka okukhulu ibuyiselwa.
Ngaphezu kwalokho, ukusetshenziswa kwemithombo eminingi kusemijakazweni yansuku zonke ukuze kuqinisekiswe ukuphepha. Imboni yokukhiqiza ama-aggregate ethulelayo ingaqhubeka nokukhiqiza ezikhathini ezimbili ukuze ikwazi ukuhlangabezana nezidingo zemakethe, futhi inani lemishini lingancishiswa ngempumelelo noma imishini enomthamo omncane wokukhiqiza ingakhethwa ukuze ihambisane nemishini yangaphezulu, okunganciphisa nezimali zokutshala.
Uhlelo lokuhlola
Izimpawu zokwakhiwa kohlelo lokuhlola zimele:
Ukukhetha okujwayelekile komkhakha wesikrini;
I-chute phakathi kwe-belt conveyor esifundeni esiphezulu ne-screen evibrating kumele idizayinwe kahle ukuze kuqinisekiswe ukuthi izinto zokwakha zingasatshalaliswa kuso sonke isikrini;
Izinqubo ze-dust collector kumele zihlelwe ngendlela efanele ukuze kuqinisekiswe ukuthi zihlangabezana nezidingo zokuvikelwa kwemvelo;
I-chute phakathi kweskimu esivibrayo kanye ne-belt conveyor ethuthukayo kufanele ibhekwane njengokuvikela ukuphatheka nokwakhiwa kwezwi.
Uhlelo lokukhiqiza isihlabathi
Uhlelo lokukhiqiza isigatshana lunqunywa ikakhulu umshini wokwenza isigatshana, isikrini sokuhlunga esiqhumayo, umshini wokulungisa ukuhlunga kanye nesikrini somoya. Iziphakamiso ezisemqoka zokwakhiwa kohlelo lokukhiqiza isigatshana ziyi:
Ukuthi usayizi wezakhi ezisetshenziswe kumshini wokuhlapha ufinyeleleka kangakanani kusayizi womkhiqizo, kuthinta ukuphumelelayo kokwenza ihholo eliwuketshezi. Ngakho-ke, zama ukusebenzisa izinto zokwakha ezinomumo omncane ngesikhathi sokukhiqiza kunezinto zokwakha ezikhudlwana kakhulu.
Ithoni le-micro-email ye raw material efakwe kwi-air screen akufanele yephule i-2%, kungenjalo kuzothinta ukusebenza kahle kokwehlukaniswa kwe-air screen. Emazweni anemvula, lapho kuklanywa khona uhlelo lokukhiqiza isihlabathi, kufanele kubhekwane nezinyathelo zokuvikela imvula.
Uhlelo lokugcina nokuletha
Imikhiqizo eqediwe ivamise ukugcinwa ezinqolobaneni zensimbi eziqhungiwe (noma ezinqolobaneni zokhonkolo) nasezindlini zezakhiwo zensimbi. Uhlelo lokuhambisa oluhambisana nezinqolobane zokugcina luyimishini yokulayisha ezithuthwini ezizenzekelayo, kanti uhlelo lokuhambisa oluhambisana nezindlu zezakhiwo zensimbi lungumshini wokulayisha izithuthi ezithwalayo.
Izindleko zokugcina zensimbi zisebenza kahle kakhulu kunokwakhiwa kwensimbi, kodwa kukhona ukuncipha kokukhishwa komphunga futhi ukusebenza kokulayisha okuzenzakalelayo kuhle kakhulu. Isakhiwo sensimbi sinezindleko eziphansi zokugcina, kodwa indawo yokusebenza iyembi kakhulu futhi ukusebenza kokulayisha kuphansi. Areas lapho kunezimfuneko eziqinile zokuvikelwa kwemvelo, isikhwama sensimbi esigcinwe (noma isikhwama se-concrete) siphakanyiswa, okukhuthaza kakhulu ukutholwa kokuvikelwa kwemvelo.
Isistim yokukhipha uthuli
Uhlelo lokususa uthuli lwenziwa ngezingxenye ezimbili: ukusakaza amanzi ukuze kususwe uthuli kanye nesikhwama sokuhlanganisa uthuli. Umsebenzi wokuphonsa amanzi uwukuproduza uthuli oluncane, kanti umsebenzi wesikhwama sokuhlanganisa uthuli uwukuhlanganisa uthuli.
Emkhakheni wokukhiqiza i-aggregate ye-sand ne-gravel, amadivayisi okuphonsa amanzi ngokuvamile abekwa endlini ye-funnel ye-belt conveyor emhodleleni yokuphuma nakweziteshi zokudlulisa. Uma imikhiqizo eqediwe igcinwa kumshini wezinsimbi, kudingeka futhi idivayisi yokuphonsa amanzi.
Iziphakamiso ezisemqoka zomklamo wesikhululo sokuphonsa amanzi zimi kanje: indawo nenani le-nozzle kufanele kube ngokwemvelo; ivolumu yamanzi ingalungiswa futhi ingcindezi yamanzi ingaqinisekiswa. Ngaphandle kwalokho, umphumela wokunciphisa uthuli awukhanyi futhi umhole omncane wesikrini esishayayo kulula ukuwuvimba, okuzothinta ukukhiqizwa kwefektri yonke.
Iziqinisekiso eziyisisekelo zokwakhiwa kwesichotshozelo sephepha sokuhlanza uthuli zimi kanje: izinhlelo, inani kanye neziteshi zokuhlanza uthuli zefektri kufanele ziqhathaniswe kahle, futhi ukutholakala kuthuli kufanele kugcinwe endaweni ehlukile yokugcina futhi akufanele kubuyiswe emgqashini wokuqedela ukuze kugwenywe ukuvela kabusha kuthuli ezingeni eliphansi.
Isifinyezo
Uhlelo lokusebenza lwe-sand and gravel aggregate production line kufanele lunqunywe ngokwezimo zokusebenza, izici zokuhlanganiswa kwezinto ezibonakalayo, ukuveza umkhiqizo nokudingeka kwemakethe njll.
Kulobo, i-cone crusher inesimo esingcono sokwakha imikhiqizo uma kuqhathaniswa ne-impact crusher, futhi i-impact crusher inesimo esingcono sokwakha imikhiqizo uma kuqhathaniswa ne-hammer crusher.
I-warehouse evaliweyo yensimbi (noma i-warehouse ye-concrete) yokugcina imikhiqizo eqediwe ikhulisa umoya obhekelelayo uma kuqhathaniswa ne-shed yenhlaka yensimbi, okuyinto okufanele ikhethwe ezindaweni ezinezimfuneko ezinzima zokuvikelwa kwemvelo.
Isiluleko
Thola Isisombululo