Isiphetho:Isikhululi sesandla se-silica yinto ebalulekileyo eyenzelwe ukususa izinto ezingeyona ezingcolisayo, okuholela ezinhlelweni zesandla eziphezulu ezifana nezidingo zezinhlobo eziningi zezimboni.

Isilika, isithako esibalulekile emisebenzini eminingi yezimboni, sidinga inqubo yokugezwa eyiqinile ukuze kuqinisekiswe ukukhuluphala kwayo nokuhambisana kwayo nokusetshenziswa ekuwakheni, ekwenzeni iingilazi, ekuqeqeshweni kwe-fracking, nokunye okuningi. Isikhululo sokugeza isilika yisikhululo esibalulekile esenziwe ukuze sithathe ezinye izinto nezinto eziyingozi, okuholela emiphumeleni yesilika ephezulu ehambisana nezidingo zezimboni ngayinye.

Silica Sand Washing Plant

Izinto Eziyinhloko Nezindlela Zesikhululo Sokugeza Isilika

1. Ukwakhiwa Okusetshenziswa Izinto Ezihlukahlukene Nezinto Eziphumelela Kakhulu:Izimishini zokugeza umfutho we-silica zilungiselelwe ukusebenza kahle kakhulu, zisebenzisa izindlela ezakhiwe kahle zokukhipha, ukugeza, nokuhlanza ukuze kususwe izinto ezingafani njenge-clay, silt, ne-organic matter.

2. Izindlela Zokugeza:Lokhu kusebenza kubandakanya izindlela eziningi ukuze kuqinisekiswe ukuthi umfutho uhlanzekile futhi ulungele ukusetshenziswa kwezimboni. Lokhu kubandakanya:

  • Ukuqopha:Kususa i-clay nezinye izinto ezingafani ezingumfutho.
  • Ukugeza:Kubandakanya ukugeza umfutho ngamanzi ukuze kususwe izinto ezingafani ezisele.
  • Ukugcoba:Ukugcoba umshini we-sand ngamanzi ahlanzekile ukuze ususe noma yikuphi ukwakhiwa okusala kwe-washing agents.
  • Ukukhishwa kwamanzi:Kususwa amanzi amaningi emkhakheni owahlolwa ukuze kutholakale umkhiqizo oqine.

Silica Sand Washing Machine

3. Izinto ezisetshenziswayo ezivamile zokuhlola i-Quartz Sand:Isikhululo sokugcoba i-silica sand sihlanganisa isizathu sezinto ezilungiselelwe ukuhlanza, ukusetshenziswa, nokuthuthukiswa kwe-quartz sand:

  • Isikrini se-Trommel:Sisetshenziswa ukuhlukanisa nokuhlela izinhlayiya ezahlukene ngesakhiwo.
  • I-Spiral Sand Washer:Isetshenziswa i-spiral blade ukuze ikhulise futhi ihlanze umshini we-sand, iphuce izinto ezingcolisayo.
  • Iphutha Lomselelo Lwesihlabathi:Lisebenza ngendlela efanayo ne-spiral sand washer, lisebenzisa isikhundla esinjenge-wheel ukuhlanza isihlahla.
  • I-Hydrocyclone:Lisebenzisa amandla e-centrifugal ukuhlukanisa izicucu zesihlabathi emanzini.
  • I-Attrition Scrubber:Lisebenzisa umsebenzi wokuhlambalaza okukhulu ukuhlanza isihlahla nokuqhekeza izicucu ze-clay noma zezinto ezimnyama.
  • Isikrini Sokukhishwa Kwamanzi:Kukhishwa amanzi angaphezulu kwesihlabathi esihlaziweyo ukuze kutholakale umkhiqizo oqine.
  • I-Thickener:Isikhundla esithola amanzi ukuze asetyenziswe kabusha futhi sinciphise amanzi ashiwo yiprosesi yokuhlamba isihlahla.

Izici Zokusebenzisa Nemiphumela Ye-Isithombe Somdaka Wamagethi

Izinzuzo zokufaka isithombe somdaka wamagethi emisebenzini yezimboni ziningi:

  • Ukukhuliswa Kokuhlakanipha Kwemveliso:Umsila oqeqeshwe kahle wamagwebu ubalulekile ekwenzeni igazi, ukudoba, izinto ze-elekthronikhi, amathani, nokwakha, lapho ukuhlanzekile nokuqashwe kwamazinga kuthinta khona kalula ukukhanya kokugcina kwemveliso.
  • Ukuphinda Kusetshenziswe Amanzi Nokunciphisa Impembelelo Yezokukhanya:Izithombe zomdaka wamagethi zamuhla zifinyelela ukuphinda kusetshenziswe amanzi kuze kufike ku-95%, okuyinciphisa impembelelo yezempilo nokwakhiwa kwamanzi ashiyekile.
  • Izinga Lokusebenza Elincanyana kanye nokuqaliswa Okusheshayo:Ukubuthana kwezinyathelo eziningi zokusebenza emishini ehlukaniswe ngezinhlobo kunciphisa izidingo zesikhala futhi kunciphisa izindleko zoprojekthi, okuvumela ukufakwa nokusebenza okusheshayo.

Izindleko Zokusebenza Zomkhiqizo We-Silica Sand

Umkhiqizo we-silica sand uyinhlelo ebalulekile ekukhiqizeni i-sand ephezulu kakhulu yemisebenzi eminingi yezimboni. Izindleko zokusebenza zalolu hlelo zingaba zikhulu futhi zithonywa izici eziningi, kuhlanganise nobukhulu bokukhiqiza, uhlobo lwemicimbi yokwakha, izindleko zempahla yokuqala, izindleko zemisebenzi, nokunye.

Operational Costs of a Silica Sand Washing Plant

  • Izindleko zezinto zokwakha. Indleko zezinto zokwakha, ikakhulukazi i-silica sand, ingashintsha ngokuvumelana nenda kanye nokutholakala kwayo. Ngokuya ngezindaba zezobuchwepheshe, inhleko yezinto zokwakha zokubola inezindleko ezilinganiselwe ku-$2.25 kuya ku-$3 ngethoni.
  • 2. Ixabiso Lokudayisa Lwezinto Eziqedwe Kusetshenziswe Izindleko kanye Ne-profit: Ixabiso lokudayisa le-silica sand eyenziwe ngokusetshenziswa ingashintsha kusukela ku-$12 kuya ku-$21 ngethoni, nge-gross profit margin eyi-$6 kuya ku-$8.50 ngethoni.
  • 3. Indleko Zesevisi, Ukulungisa, kanye Nezisebenzi: Lezi zindleko eziqhubekayo zibonakala ngesikhathi sesabelo somsebenzi. Zifaka phakathi imishini yokukhanya kanye namanzi ekusetshenzisweni komshini wokugeza, ukulungiswa okuvamile kanye
  • 4. Izindleko Zokuthola Izixazululo:Lokhu kubandakanya izindleko zezixazululo zokucisha, imishini yokwenza isanti, imishini yokugeza isanti, kanye nezinto ezihlobene ezidingayo ukuze umshini usebenze.
  • 5. Izindleko Zokuthuthwa Komhlaba:Izindleko zokuthuthwa noma ukuthenga umhlaba wemishini kuyohluka ngokwezindawo, ubukhulu, kanye nokuqeqeshwa kokuthuthwa.
  • 6. Izindleko Zemisebenzi:Imali yokukhokhelwa kwabasebenzi bomshini, kuhlanganise nabasebenzi bemishini, abasebenzi bokugcina imishini, kanye nabaphathi, ingxenye ebalulekile yezindleko zokusebenza.
  • 7. Izindleko Ezinye:Izindleko ezongeziwe zibandakanya izikweletu, imali yokuphathwa, imali yemvelo, nokunye.

Ngesiphelo, izitshalo zokuhlanza isihlabathi se-silica zidlala indima ebalulekile ekukhiqizeni imikhiqizo ye-sand ephezulu ehlangabezana nezidingo ezinzima zezimboni ezahlukene. Ngokusebenzisa izindlela zokuhlanza nezinto ezifanelekayo, abakhiqizi bangqinisekisa ukuthi isihlabathi se-silica asikhulu phansi ngezinto ezingafani futhi sinekhwalithi eyodwa, okwenza sihambisane nezimo eziningi zokusetshenziswa.

Izindleko zokusebenza zesitshalo sokuhlanza isihlabathi se-silica zibandakanya izindleko ezahlukene, futhi inani eliqondile leziindleko lihluka.