Summary: Binciki ƙalubale a cikin samar da yumbu na bauxite kuma gano mafita ta amfani da kayan aiki na zamani da tsarin hankali don aiki mai inganci, wanda ke ceton makamashi....

Samar da yashi na bauxite yana fuskanta matsalolin babba uku: taruwar yashi (clay agglomeration), yawan silica, da kuma wahalar sarrafa foda mai kyau. Ta yaya za mu cimma aiki mai inganci da adana makamashi?

1. Yak'i Gajiya uku Masu Muhimmanci a Samar da Yashi Bauxite

1.1 Tsarin Ruwa Mai Kama

PFW Nau'in Turai na Mashin Tsinke

  • Mai ƙira mai juyawa mai gudu da sauri na 70m/s nan da nan ya rushe tarkon ruwa.
  • Na'urar buɗe ruwa mai nauyin ruwa biyu don kulawa cikin sauri na mintuna 20.
  • An gwada inganci a sarrafa ruwa ya karu da kashi 80%, lokacin dakatarwa ya ragu da kashi 65%.
pfw impact crusher

1.2 Yashi Silicon Mai Yawa Ya Haifar da Farashin Lalacewa Mai Yawa

HPT Kone Crusher na Hydraulic

  • Fasaha ta rushe lamination ta ƙara rayuwar kayan aiki ta 3 sau.
  • Tsarin hankali na hydraulic yana daidaita yawan motsi a lokacin gaske, tare da amfani da wuta da ke kaiwa ƙasa da 0.85 kW·h a kowace ton.
  • Tare da masanin girman ƙwayar laser MC-300, yana dawo da kayan da suka wuce girman da aka tsara.
hpt cone crusher

1.3 Matsaloli a sarrafa abubuwan ƙwayar ƙasa

Makarantar Tuki Mai Tsaye VSI5X

  • Hanyar "koko akan koko" tana sarrafa ɗanɗanar wuta mai kyau daga 0-5 mm zuwa kashi 92%.
  • Tsarin binciken iska yana rage yawan amfani da alkali zuwa kilogram 1.8 a kowace ton na kwanciyar gyada.
  • Mai wanke yashi mai nau'i biyu + injin dawo da yashi mai ƙarfi, tare da raguwar asarar yashi mai ƙarfi ƙasa da kashi 3%.
vsi5x sand making machine

2. Tsarin Ilimi yana adana Yuan miliyan 2 a kashe kuɗin wutar lantarki a kowace shekara

2.1 Kwamfuta mai sarrafawa na tsakiya

Na'urar sarrafawa ta Siemens S7-1500 tana ba da damar:

  • Aiki na nesa da kula da kayan aiki na 5G, yana inganta saurin amsawa ga matsala da kashi 70%.
  • Kayan aikin sa ido na motsin firji suna ba da sahihanci na kashi 99% domin gargaɗin farko na kuskuren soso.
  • Binciken girman ƙwayar laser a lokacin gaskiya yana daidaita kashi na dawo da kayan (20%-25%).

Fasaha ta Rarraba Mai'ada na AI 2.2

Kamara ta Hikvision ta masana'antu tana gano ƙarfin ma'adanai (f=8-16) daidai:

  • Yana daidaita matsin lambar matsa lamba na cone crusher gaba daya.
  • Manhaja ta madadin dijital tana rage lokacin gwajin zahiri da kashi 40%.
  • Kayan aiki suna dakatar da aiki idan zafin jiki/rawar ya wuce iyaka.

3. Tsarin samar da ƙarfe na Bauxite

3.1 Tsarin Fada

  • Kayan Aiki Model: PE1200×1500 Injin Kwalta
  • Takaitaccen bayanan fasaha: Shigar da manyan duwatsu (mm)
  • Fasahar adana makamashi: Adana makamashi 15% tare da tura injin ruwa

3.2 Tsarin Fada na biyu

  • Nau'in kayan aiki: HPT300 Kwanar Muka
  • Muhimman Bayanan Fasaha: Fitarwa ≤ 20 mm
  • Fasahar adana makamashi: Adana makamashi 30% tare da fadawa da laushi

3.3 Tsarin samar da ƙarfe

  • Nau'in kayan aiki: VS15X-1145 Impact Crusher: Injin Rikita
  • Takaitaccen bayanan fasaha: Rarraba ƙarfe mai kyau 92%
  • Siffofin Ajiye Makamashi: Rage 20% na abun alkali ta hanyar rarraba iska.

3.4 Tsabtacewa

  • Nau'in kayan aiki: XSD3016 Mai Tsabtace Randa
  • Takaitaccen takamaiman bayanai: Karfin aiki 200t/h
  • Siffofin Ajiye Makamashi: 85% adana ruwa ta hanyar tsarin dawo da tarin datti

3.5 Sarrafawa ta hanyar hankali

  • Nau'in kayan aiki: Siemens S7-1500 PLC
  • Takaitaccen takamaiman bayanai: Binciken nesa na 5G
  • Energy-Saving Features: Annual maintenance cost reduction ¥500k+

A takaice, samar da radan bauxite ba tare da wahala ba, amma tare da dabarun da fasahar da suka dace, waɗannan kalubalen za a iya magance su sosai.