Takaitawa：Gano bambance-bambancen da ke tsakanin mashinan karya Cone da mashinan karya Hammer: ka'idojin aiki, amfani, aiki, da kuma yadda za a zaɓi wanda ya dace da bukatunku.

A fannin sarrafa ma'adinai da samar da kayan gini, kayan fadadawa suna taka muhimmiyar rawa wajen ragewa daidai kayan da za a yi amfani da su don ci gaba da sarrafa su. Daga cikin nau'ikan kayan fadadawa daban-daban, kayan fadadawa na cone da hammer suna da amfani sosai saboda ingancinsu da kuma daidaituwarsu ga kayan daban-daban.

Duk da cewa dukkansu an tsara su don fadada kayan, kayan fadadawa na cone da hammer suna aiki

Cone Crusher vs Hammer Crusher

Wannan labarin yana binciken bambance-bambancen da ke tsakanin waɗannan manyan masu karya, yana rufe:

  • Ka'idojin Aiki
  • Sassan Gini
  • Yadda ake Karya
  • Da'irar kayan abu
  • Fagen aikace-aikace
  • Binciken Aiki
  • Kuɗin kulawa da aiki
  • Amfanin da kuma rashin amfani

1. Ka'idojin Aiki

1.1 Masu Karya Cone

Masu karya cone suna aiki ta hanyar matsa wa duwatsu tsakanin mantle (cone mai motsi) da concave (liner mai tsayawa) a ciki wurin karya. Juyawa mai ban mamaki na mantle yana sa duwatsu su karye ta hanyar matsa, tasiri, da kuma karfin duwatsu. `

Sifofin Muhimmi:

  • Matsar da ƙarfi: Za a matsa abu tsakanin saman biyu.
  • Motsi na banbanci: Rukunin ya juya, yana haifar da aiki mai matukar tsanani.
  • Saitin fitarwa mai sauyawa: Za a iya daidaita tazara tsakanin rukunin da faranti mai kama da kwakwalwa don sarrafa girman fitarwa.
cone crusher working principle

Kwakwalwar Turaren 1.2

Kwakwalwar turaren (ko kwalliyar turaren) ta rushe kayan ta hanyar tasiri mai sauri daga turaren da ke juyawa. Ana shigar da kayan a cikin ɗakin rushewa, inda aka buga shi da turaren kuma aka karya shi a kan farantin ko farantin rushewa.

Sifofin Muhimmi:

  • Rushewar tasiri: Ana rushe kayan ta hanyar buga turaren.
  • Gudu mai girma na rotors: Yawancin lokaci ana gudanar da shi a cikin RPM 1,000–3,000. `
  • Grate control: Nazarin fitarwa: girman fitarwa ana ƙayyade shi ta hanyar nesa tsakanin rami a wajen fitarwa.
hammer crusher working principle

2. Bambance-bambancen Tsarin

Alamar Cone Crusher Hammer Crusher
Babban Abubuwa Mantle, shaft mai zagaya, eccentric, frame, na'urar jigilar kaya Rotor tare da mallets, plates masu karya, bars masu rami, frame, na'urar jigilar kaya
Kamarar Karya Kamarar conical tare da concave mai tsayawa da mantle mai motsi Kamarar rectangular ko square tare da rotor da bars masu rami
Na'urar Motsi Shaft mai zagaya eccentric da motar ke tafiyar da shi ta hanyar bel ko gear Rotor da motar ke tafiyar da shi ta hanyar bel ko gear `
Gabatar da Kayan Abinci Abinci yana shiga daga sama, ana matse shi da matsewa Abinci yana shiga daga sama, ana matse shi da tasiri da yanke-yanke
Buɗe fitarwa Ana iya daidaita buɗe fitarwa ta hanyar daidaita matsayin mantle Masu tacewa na kwandara masu tsayayya suna sarrafa girman fitarwa

3. Tsarin Tsayarwa da Sarrafa Girman Kwayoyin

3.1 Cone Crusher

  • Ana matse kayan tsakanin mantle da concave, wanda hakan ke haifar da aikin tsayawa wanda ke samar da rarraba girman kwayoyin daidai.
  • Ana iya daidaita girman fitarwa ta hanyar ɗaga ko saukar da mantle, wanda hakan ke canza th
  • Yana haifar da ƙwayoyin da ke da siffar kwabo tare da ƙarancin ƙwayoyin ƙasa.
  • Dacewa don samar da abubuwan haɗaɗɗiya tare da inganci da siffar da ta dace.

3.2 Hammer Crusher

  • Ana karya kayan ta hanyar tasiri da ƙarfin yanka, wanda hakan ke haifar da ƙarin ƙwayoyin ƙasa da siffar ƙwayoyin da ba ta daidaita ba.
  • Ana sarrafa girman fitarwa ta hanyar sassan ƙarfe ko girman allo a kasa.
  • Yana haifar da ƙarin ƙwayoyin foda da ƙwayoyin daji.
  • Dacewa don aikace-aikacen inda ƙwayoyin ƙasa suke aminci ko ana so.

4. Dacewar Kayan

Nau'in Crusher Kayan da suka dace ` Abubuwan da Ba Su Dace Ba
Cone Crusher Dabbobi masu tsauri da kuma masu ƙarfi kamar granite, basalt, ƙarfe, quartz, da sauran duwatsu masu ƙarfi Dabbobi masu laushi, masu liƙa, ko kuma masu ruwa da ke iya toshe ɗakin ƙonewa
Hammer Crusher Dabbobi masu laushi zuwa matsakaicin ƙarfi kamar kwal, ƙasa, gypsum, shale, da kuma ma'adanai ba masu ƙarfi ba Dabbobi masu ƙarfi sosai, masu ƙarfi, ko kuma masu liƙa da ke haifar da lalacewa ko toshewa mai yawa

5. Ƙarfi da Inganci

5.1 Cone Crusher

  • Gabaɗaya ana amfani da shi don ƙonewa mai yawa zuwa mai yawa
  • Ingancin ƙonewa mai yawa saboda matsa lamba ci gaba
  • Mai dacewa don samar da ƙananan da matsakaicin ƙananan kayan gini.
  • Yawanci yana da ƙarancin ƙarfin aiki fiye da injinan hammer crusher na girman iri ɗaya amma yana samar da siffar ƙananan ƙwayoyi mafi kyau da ƙarancin ƙwayoyin ƙasa.

5.2 Hammer Crusher

  • Karfin aiki mai yawa don karya kayan laushi.
  • Babban rabo na ragewa a mataki daya.
  • Kimiyar aiki tana raguwa lokacin karya kayan ƙarfi ko na abrasif saboda lalacewa.
  • Yana samar da ƙwayoyin ƙasa da ƙura da yawa.

6. Fannin Amfani

6.1 Amfanin Cone Crusher

  • Mafi kyau don kayan ƙarfi da abrasif (granite, basalt, quartz).
  • Na biyu & na uku karya a masana'antar ma'adinai da masana'antar ƙasa. `
  • Ƙarfin karya mai girma (100–1,000+ TPH).
  • Sarrafawa mai daidaito na girma (dacewa da ƙasa don hanyoyin ƙarfe, haɗin ƙasa na ƙasa).

Amfani da Mashin karya mai ƙarfi na 6.2

  • Mafi kyau don kayayyakin da suka yi laushi zuwa matsakaicin ƙarfi (tsakor, ƙarfe, gypsum).
  • Karya na farko ko na biyu a cikin siminti, ma'adinai, da sake zagayawa.
  • Ƙima mai girma (har zuwa 20:1).
  • Dacewa da kayayyakin da suka yi laushi ko masu laushi (tare da zane mai kyau na grate).

7. Kulawa da Farashin Gudanarwa

Aikin tsare-tsaren Mashin karya na Cone 7.1

  • Farashin farko ya fi girma, amma rayuwar kaya ta fi tsawo ga liners.
  • Aikin tsare-tsaren na iya zama mai wahala (yana buƙatar daidaitawa mai daidaito).
  • Ƙarancin amfani da makamashi a kowace tan na fitarwa.

7.2 Tsarin kulawa na Hammer Crusher

  • Ƙarancin farashi na farko, amma sauyin maruƙa na yawan.
  • Tsarin kulawa mai sauƙi (maruƙa da grates suna da sauƙin maye gurbi).
  • Yawan amfani da makamashi saboda ƙarfin tasiri.

8. Amfanin da Fursunoni

8.1 Cone Crusher

✔ Amfanin:

  • Yawan inganci ga kayayyaki masu ƙarfi.
  • Girman samfuran da aka daidaita.
  • Ƙarancin farashin aiki a lokacin amfani na dogon lokaci.

✖ Fursunoni:

  • Yawan zuba jari na farko.
  • Ba ya dacewa da kayayyaki masu laushi ko ruwa.
  • Aikin kulawa mai wahala.

8.2 Hammer Crusher

✔ Amfanin:

  • Ƙarfin ragewa mai yawa.
  • Tsarin sauƙi, kulawa mai sauƙi.
  • Dacewa da kayan laushi da ƙananan ƙarfi.

✖ Fursunoni:

  • Matsalar lalacewa (canzawa sau da yawa).
  • Yana samar da ƙwayoyin ƙasa da ƙura da yawa.
  • Amfani da makamashi mai yawa.

9. La'akari da Zaɓi

A lokacin zaɓin tsakanin cone crusher da hammer crusher, yi la'akari da waɗannan abubuwa:

Dalili La'akari ga Cone Crusher La'akari ga Hammer Crusher
Matsin Kayan Mafi kyau ga kayan matsakaici zuwa ƙarfi sosai Mafi kyau ga kayan laushi zuwa matsakaicin ƙarfi
Girman Abin Shiga Girman abin da ake ciyarwa yana da girma Girman abin da ake ciyarwa yana da ƙarami
Girman Fitarwa Yana samar da ƙwayoyin da suka yi kama da kwabo Yana samar da ƙwayoyin da suka yi kama da ƙananan ƙwayoyi da kuma ba daidai ba
Kadaita Yana dacewa da ƙwayoyin da ake ciyarwa sosai Yana dacewa da ƙwayoyin da ake ciyarwa matsakaici zuwa sosai tare da kayan da suka yi laushi
Mai Baya dacewa da kayan da suka yi kama da laushi ko kuma ruwa Yana iya jure ƙarancin ruwa
Laulau da kulawa Matsalar lalacewa ƙasa, farashin kulawa ya yi girma Matsalar lalacewa girma, farashin kulawa ya yi ƙasa
Kudin shiga jari Farashin farawa ya yi girma Farashin farawa ya yi ƙasa
Nau'in amfani Gwabza, cire duwatsu, samar da kayan gini Kayan aikin makamashi, masana'antar siminti, sake amfani da kayan da aka yi amfani da su

Jerin bayani na jimlar

Alamar Cone Crusher Hammer Crusher
Ka'idar karya Matsar da nauyi Hadari
Matsakaicin ƙarfin duwatsu Matsakaici zuwa ƙarfi Laushi zuwa matsakaicin ƙarfi
Girman Abin Shiga Babba Matsakaici zuwa ƙanana
Nau'in ƙananan kayan da aka samu Kuboidal Ba daidai ba
Rarraba ƙarfin Matsakaici (4-6:1) Babba (har zuwa 20:1)
Kadaita Matsakaici zuwa babba Matsakaici zuwa babba (kayayyakin laushi)
Rayuwar kayan aiki Tsawon lokaci Kankanin lokaci
Yawan aikin kulawa Ƙasa Ƙasa
Farashin farawa Ƙasa Ƙasa
Moisture Handling Mummuni Mai Kyau
Aiwatarwa Na Yau Da Kwabo Katon Ma'adinai, samar da kayan gini Kayan aikin wutar lantarki, siminti, sake gyara

Kona mai kama da kono da kwanon faɗa suna taka rawa daban-daban a cikin tsarin rushewa kuma ana daidaita su don kayan daban-daban da aikace-aikacen. Kwaron rushewa, tare da tsarin rushewa ta matsa, yana da kyau wajen sarrafa kayan da suka yi wuya, masu cakuɗa, yana samar da kayan gini iri ɗaya, masu siffar kwabo tare da ƙarancin ƙananan abubuwa. Ana fi so a ma'adinai da samar da kayan gini na inganci inda siffar da girman abu ke da mahimmanci. `

A wani gefe, injin hammer crusher yana amfani da ƙarfin tasiri don rushe kayan da suka yi laushi cikin inganci da kuma ƙarfin ragewa mai yawa. Yana da sauƙi, yana da ƙarancin tsada, kuma yana dacewa da aikace-aikacen da kayan da suka yi laushi, da ƙarancin abrasive, ko inda abun ruwa ya fi yawa.

Fahimtar waɗannan bambance-bambancen yana tabbatar da zaɓen injin crusher na musamman ga aikace-aikacen masana'antu na musamman.