Summary: Kyakkyawan fuska da yawa matsaloli da ƙalubale a masana'antar hakar ma'adinai na ƙarfe, SBM ta samu nasarar haɓaka da sauya layukan samar da ita tare da ayyukan haɓaka fasaha na ƙwararru....
Fuskanci Matsaloli Tare da Kayan Aiki da Aka Kwacewa da Tsada mai Girma
Shin kayan aikin ku da kayan aikin ku sun tsufa, ƙarfin samarwa yana ƙasa da ƙa'idoji, kuma farashin kulawa yana da yawa?
Yaya za mu karya wannan matsala?
Shin akwai karancin tsare-tsaren aiki, ƙarancin ingancin samarwa, da tsadar fa'idodin albarkatu?
Yaya za mu warware waɗannan matsalolin?
Amsa ga matsalolin da yawa da ƙalubalen da ke cikin masana'antar ma'adanan ƙarfe, SBM tana dogara da canjin fasaha na ƙwararru da sabbin ayyukan haɓakawa don rage damuwar abokan ciniki da yawa, suna samun haɓakawa da canjin kayan aikin su.
Aikin Tafasa da Sarrafa Ma'adanar Magnetite
In the magnetite crushing and mineral processing project, the customer's original production line had process design issues—specifically, the three-stage crushing operation was mismatched, leading to low production efficiency and underwhelming production capacity. Additionally, the original PE jaw crushers and cone crushers frequently malfunctioned, and the equipment manufacturer's after-sales service was inadequate, severely affecting production efficiency and continuous operational stability. Consequently, the customer approached SBM for technical diagnosis and production line upgrades.
After inspecting the production site, SBM's technical engineers customized a targeted system upgrade plan. They replaced the original PE jaw crusher with the C6X series V-cavity jaw crusher, resolving the original issue of "material blockage" in coarse crushing and increasing crushing efficiency by over 20%. The original outdated cone crusher was replaced with the HST single-cylinder hydraulic high-efficiency cone crusher, which improved the medium crushing ratio, reduced the pressure on fine crushing and screening operations, and optimized the crushing ratio distribution throughout the production line, thus enhancing the overall crushing efficiency and capacity.
Godiya da aikin da ya yi kyau bayan canjin, abokin ciniki ya yi aiki tare da SBM sau da yawa, yana gina layukan samar da katako na ƙonewa na ƙarfe da yawa.
2. Aikin Tsarawa da Amfani da Katako na ƙarfe
Wajen aikin wargaza katako na abokin ciniki a farko ya yi amfani da injunan wargaza spring cone da suka tsufa, wanda ya fuskanci matsaloli kamar ƙarancin ƙarfi da yawan nauyin da ake zagayawa, wanda ya hana su cika buƙatun sarrafa kimanin tan miliyan 13 na katako na ƙarfe a kowace shekara. A matsayin mafita, abokin ciniki ya sayi injunan wargaza HPT300 da HPT500 na hydraulic cone da yawa daga SBM.
Bayan gudanar da gwaji mai kwatantawa na tsarin daban-daban, bayanan da aka samu sun nuna cewa ƙarfin sarrafawa na injinan matsa SBM HPT ya kai sau 1.9 na na injinan matsa na asali, wanda ya inganta yawan rarraba girman ƙwayoyi na samfurin da aka matsa. Tasiri na canjin ya bayyana sosai. A halin yanzu, layin samarwa yana ci gaba da aiki da ƙarfi sosai, inda injinan matsa multi-cylinder hydraulic cone SBM HPT suka ci gaba da samun ƙarancin lalacewa da kulawa, kuma suka kammala yawancin ayyukan samar da ƙarfe mai ƙarfi.
3. Aikin Tsarawa da Gyara Ma'adanin Lithium ba na Ferrous
Abokin ciniki na aiwatar da sinadarin lithium (daya daga cikin mahimman abubuwa shine lithium mica). Hanyar gargajiya tana amfani da inuwar tui mai matsin lamba mai ƙarfi a matakin matsi mai zurfi sosai, kuma inuwar tui mai matsin lamba mai ƙarfi tana dauke da yawan abu mai girman -0.5 mm, wanda ba shi da kyau ga sake zaɓen lithium mica. Saboda haka, abokin ciniki na fatan nemo wasu hanyoyi daban don rage yawan yankan -0.5 mm a cikin samfurin ƙura na lithium mica.
Bayan karɓar buƙatar abokin ciniki, SBM ta yi la'akari da buƙatun samar da kayan abokin ciniki, halayen musamman na kayan ƙwayar halitta da buƙatun tsarin faɗaɗa kayan masu zuwa, sannan ta ba da shawarar amfani da injin ƙarfin tasiri maimakon injin taya mai matsin lamba mai ƙarfi, kuma ta gudanar da gwajin sarrafa kayan shigarwa a madadin abokin ciniki. Bayan gwajin ƙarshe, bayanan gwaji sun nuna cewa cikin abubuwan da ke da ƙananan fiye da -0.5mm da aka samu daga ƙarfin tasiri ya kasance kusan 43% ƙasa fiye da na injin taya mai matsin lamba mai ƙarfi. Tasirin amfani da injin ƙarfin tasiri na SBM maimakon injin taya mai matsin lamba mai ƙarfi ya haura tsammanin. Abokin ciniki ya kasance sosai ya gamsu da tsarin sauƙaƙe fasaha da kuma ayyukan ƙwararrun sabis na SBM.
SBM za ci gaba da mai da hankali kan sabbin fasahar fasaha da hanyoyin aiki, inganta gaskiyar sa, da kuma bayar da gudunmawa ga ci gaban dorewa na masana'antar ma'adinai.
Samun Magani
Aika Sako