Takaitawa：Layin samar da ƙasa da ƙarfe cikakke ya ƙunshi tsarin rushewa, tsarin rarraba, tsarin samar da ƙasa (babu wannan tsarin idan abokin ciniki bai buƙaci ƙasa ta wucin gadi ba), tsarin ajiya da jigilar kaya, da tsarin cire gurɓata.
Layin samar da ƙasa da ƙarfe cikakke ya ƙunshi tsarin rushewa, tsarin rarraba, tsarin samar da ƙasa (babu wannan tsarin idan abokin ciniki bai buƙaci ƙasa ta wucin gadi ba), tsarin ajiya da jigilar kaya, da tsarin cire gurɓata.
Yawancin abokan ciniki suna mamakin yadda za su shirya da kuma tsara layin samar da kayan aikin daji da ƙasa gaba ɗaya. Ga abubuwan da suka fi muhimmanci.
Na'urar rushewa
1.1 Makasudin tsarewar zubar da kayan
Akwai nau'ikan tsarewar zubar da kayan biyu: Mai jigilar kayan da rawa ne aka sanya shi a ƙasa da tsarewar zubar da kayan ko mai jigilar kayan da rawa ne aka sanya shi a waje ƙasa da tsarewar zubar da kayan.
Mai jigilar kayan da rawa ne aka sanya shi a ƙasa da tsarewar zubar da kayan: Amfanin wannan nau'i shine yana da ƙarfin dacewa da kayayyaki a yanayi daban-daban, kuma zubar da kayan da aka rushe ya fi sauƙi.
Matsayin ƙarancin shi ne cewa kayan aikin da ke cikin hopper suna kai tsaye kan kayan aikin, wanda hakan yana buƙatar kayan aiki na inganci kuma farashin samar da kayan aiki ya yi girma.
Matsayin amfanin shi ne cewa kayan aikin da ke cikin hopper ba su kai tsaye kan kayan aiki ba, buƙatun kayan aiki sun yi ƙasa, kuma farashin samar da kayan aiki ya yi ƙasa daidai.
Matsayin ƙarancin shi ne cewa idan kayan aiki sun ƙunshi ƙasa ko kuma ba su da sauƙin gudana, yana da sauƙi a toshe su.
1.2 Ka'idar Zaɓen Mashin Tsarkewa
Na'urar tsarkewa galibi tana kunshe da tsarkewar karkashin, tsarkewar matsakaici da tsarkewar karkashin (tsarin). Zaɓen kayan aikin a kowace mataki galibi ana yin sa bisa darajar aikin tsarkewa, darajar lalacewa, girman abin shiga mafi girma da bukatun ingancin samfurin ma'adinai.
Wi: Darajar aikin tsarkewa- matakin wahalar tsarke kayan;
Ai: Darajar lalacewa- matakin lalacewar kayan ga sassan na'urar.
Ayyukan da aka saba gani a cikin tsarin tsarkewa sune: tsarin mashin tsarkewa mai mataki guda; mashin tsarkewa na jaw + mashin tsarkewa mai tasiri; mashin tsarkewa na jaw +
Za a zaɓi tsarin rushewa bisa halaye na kayan,
(1) Tsarin nau'in matsin karkashin ƙofar ɗaya
Tsarin nau'in matsin karkashin ƙofar ɗaya ya ƙunshi na'urar matsin karkashin ƙofar ɗaya da tsarin rarraba.
Amfanin:
Aikin yana da sauƙi; yana da sauƙin kula da kuma sarrafawa; yana ɗaukar ƙasa kaɗan; yana da ƙarancin zuba jari a cikin aikin; yana da ƙarancin amfani da wutar lantarki a kowace na'urar samfur.
Matsaloli:
Matsayin bambancin samfurin ba shi da sauƙi a gyara shi, daidaitawar sa zuwa ma'adinai ba shi da kyau, kuma yankin amfani da shi yana da ƙasa; samfurin yana da siffar ƙwayar da ba ta da kyau, kuma yana ɗauke da yawa na ƙwayar foda, kuma yana da ƙarancin kudin samun samfurin; na'urar matsin karkashin ƙofar ɗaya tana buƙatar tarawa da yawa na ƙura; amfani da sassan da suka lalace yana da yawa.
(2) Tsarin tarkon jaw + tarkon tasirin
Wannan tsarin ya ƙunshi tarkon jaw, tarkon tasirin da tsarin rarraba. Amfanin wannan tsarin shine yana da ƙarfi a fannin ƙarfin aiki kuma yana da fa'ida sosai; na'urorin da ake samarwa suna da sauƙin canza su; ya dace da kayan aiki da ke da matsakaitan matakin lalacewa.
Matsalolin: ƙara amfani da makamashi a kowace samfurin; ba shi da dacewa da kayan aiki masu matakin lalacewa mai girma, siffar samfurin matsakaici, matsakaicin kudin samun duwatsu masu girma; ana buƙatar iskar tarin ƙura mai girma ga tarkon; ƙara amfani da makamashi.
(3) Tsarin na Jaw Crusher + Cone Crusher
Wannan tsarin ya ƙunshi jaw crusher, cone crusher da kayan rarraba.
Abubuwan amfanin wannan tsarin sune:
Yawan nau'in samfuran da aka samu sauƙin daidaita shi; Dacewa da kayayyaki masu matakin lalacewa mai girma; Tsarin ƙananan abubuwa, ƙananan adadin ƙwayoyin foda, matsakaicin samar da ƙananan ƙwayoyin ƙasa; Yawan iskar da ke ɗauke da ƙura da ke buƙatar crusher ya yi ƙanƙanta; Ƙananan amfani da makamashi a kowace samfurin samfur; Ƙananan amfani da sassan da suka lalace.
Matsaloli:
Cone crushers suna da ƙananan ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙal(Note: The last sentence is difficult to translate accurately and concisely in Hausa. The original English is a bit awkward, and the meaning is unclear. I've attempted a translation but it's not perfect.)
(4) Na'urar rushewa ta jaw + na'urar rushewa ta tasi + na'urar rushewa ta shaft na tsaye.
Wannan tsarin ya ƙunshi injin karya lebe, injin karya tasi, injin karya tasi na tsaye, da kayan rarraba. Aikin wannan tsarin kamar yadda yake a tsarin injin karya lebe + injin karya tasi, sai dai an ƙara injin karya tasi na tsaye a wannan tsarin domin biyan buƙatun abokan ciniki na samfuran ƙasa masu inganci.
Bugu da ƙari ga fa'idodi da ƙarancin amfanin tsarin jaw crusher + impact crusher, wannan tsarin yana da wasu halaye: zai iya samar da aggregates masu inganci daban-daban domin biyan buƙatun abokan ciniki daban-daban. Vertical shaft impact crusher kuma zai iya samar da ƙasa ta wucin gadi. Amma tsari ne mai wahala, saka hannun jari a aikin ya yi girma, kuma amfani da makamashi a kowace samfurin ya yi girma.
(5) Jaw crusher + cone crusher + cone crusher system
Wannan tsarin ya ƙunshi jaw crusher, cone crusher, cone crusher da kayan rarraba. Tsarin wannan tsarin ya yi kama da na
Bugu da ƙari ga fa'idodi da ƙarancin fa'ida na tsarin jaw crusher + cone crusher, wannan tsarin yana da wasu halaye: zai iya cika buƙatun ƙarfin fitarwa mai yawa; amma tsari yana da wahala kuma saka hannun jari a aikin yana da girma.
1.3 Kayan rarraba
A layin samar da ƙasa da ƙarfe, za mu iya sanya kayan rarraba kafin kayan rushewa mai nauyi don raba ƙananan ƙwayoyin da ba a buƙatar rushewa da ƙasa. Wannan ba wai kawai yana hana rushewar kayan ƙananan ƙwayoyin don ƙara amfani da makamashi da ƙara yawan foda ba, har ma yana cirewa.
1.4 ajin adana kayan shiryawa ko akwatin adana kayan shiryawa
Sanya gungun samfurin da ba gama gari ba tsakanin kayan fadada kauri da kayan fadada kauri da kyau, kuma aikin wannan gungun samfurin da ba gama gari ba shine daidaita iya aikin gabaɗaya na layin samar da ƙasa kuma tabbatar da samar da kayan aiki na gini yayin da kayan fadada kauri ke aiki.
Bugu da ƙari, amfani da ma'adinan yawancin shine a cikin rami na rana don aminci. Wurin samar da ƙasa na ƙasa zai iya ci gaba da samarwa a cikin sau biyu don biyan buƙatun kasuwa da sauri, kuma adadin kayan aiki zai iya raguwa da rabi ko kayan aiki da ƙananan ƙarfi.
Na'urar tantancewa
Makasudin zane na na'urar tantancewa galibi sun hada da:
Zaɓar yankin tantancewa dacewa;
Kofa tsakanin layin kai da na'urar tantancewa mai rawa dole ne a tsara ta daidai don tabbatar da cewa kayan da za a tantance za su rarraba kansu a kan dukkanin na'urar tantancewa;
Ya kamata a tsara takamaiman sifofin na'urar tattara ƙura daidai don tabbatar da cewa ta biyan buƙatun kare muhalli;
Ya kamata a la'akari da kofa tsakanin na'urar tantancewa mai rawa da layin ƙasa na jigilar kayayyaki don kariya daga lalacewa da ƙara.
Na'urorin samar da ƙarfe
Na'urorin samar da ƙarfe galibi sun ƙunshi injin samar da ƙarfe, allo mai raɗaɗa, injin daidaita raɗaɗa da allo mai iska. Babban abubuwan da aka tsara na na'urorin samar da ƙarfe sune:
Ƙarfin girman ƙwayoyin da aka shigar da injin samar da ƙarfe zuwa girman samfurin, haka ƙarfin samarwa zai fi girma. Don haka, ƙoƙarin amfani da kayan da ke da ƙaramin girman ƙwayoyi a lokacin samarwa maimakon kayan da suka wuce ƙayyadaddun girman.
Matsayin ruwa na kayan da aka shigar da allo mai iska ba ya wuce kashi 2%, ko za a shafi
Na'urar adana da bayarwa
Sake-sake na ƙarshe yawanci ana adanar su a cikin gidajen ajiya na ƙarfe masu rufe (ko gidajen ajiya na ƙasa) da kuma gidajen ajiya na ƙarfe. Tsarin bayarwa na gidan ajiyar ƙarfe shine na'urar daukar mota ta atomatik, kuma tsarin bayarwar gidan ajiyar ƙarfe shine daukar kayan forklift.
Kudin adanar kowane abu a cikin gidan ajiyar ƙarfe ya fi na gidan ajiyar ƙarfe, amma yana da ƙarancin fitar ƙura kuma ƙarfin aiki na daukar kaya ta atomatik yana da girma. Gidan ajiyar ƙarfe yana da ƙarancin kudin adanar kowane abu, amma yanayin aikinsa yana da ƙarancin ƙarfi.
Dust removal system
Na'urar cire ƙura tana da sassa biyu: cire ƙura ta ruwa da na'urar tattara ƙura ta jaka. Aikin ruwan da ke shafawa shine rage ƙura, kuma aikin na'urar tattara ƙura ta jaka shine tattara ƙura.
A layin samar da ƙasa da ƙarfe, ana saka na'urorin ruwan da ke shafawa a cikin kogon tudu na bel conveyor a cikin akwatin fitarwa da kowanne wurin canzawa. Idan samfurin da aka gama ana adana su a cikin ginin ƙarfe, ana buƙatar na'urar ruwan da ke shafawa.
Babban dalilin da aka tsara kayan ruwa suke yi shine: matsayin da yawan zubar da ruwa daga kofofin zubarwa ya kamata ya dace; yawan ruwa za a iya canzawa da kuma tabbatar da matsin ruwa. Idan ba haka ba, sakamakon rage gurɓatawa ba zai bayyana ba kuma rami na allo na allo mai rawa zai iya toshewa, wanda hakan zai shafi samar da ginin gaba daya.
Babban tsari na masanin tattara ƙura a cikin jaka shine: ƙayyadaddun bayanai, yawan adadin da kuma bututu na tattara ƙura a cikin masanin tattara ƙura dole ne a tsara su da kyau, kuma a adana ƙura a wuri daban kuma ba a mayar da ita layin samarwa ba don gujewa haifar da ƙura na biyu a ƙasa.
Ƙarshe
Dole ne a ƙayyade tsarin aikin layin samar da yashi da ƙarfe dangane da yanayin aiki, halaye na kayan abu, siffar samfurin da buƙatun kasuwa da sauransu.
Donon na kwaƙƙarfan, injin kwaƙƙarfan cone yana da siffar samfurin da ta fi kyau fiye da na injin kwaƙƙarfan tasiri, kuma injin kwaƙƙarfan tasiri yana da siffar samfurin da ta fi kyau fiye da injin kwaƙƙarfan ƙarfe.
Gidan ajiyar ƙarfe mai rufe (ko gidan ajiyar ƙasa) don adana samfuran ƙarshe yana da kyau ga muhalli fiye da gidan ajiya na ƙarfe, wanda ya kamata a fi so a yankuna da suka ƙunshi ƙa'idojin kare muhalli.
Tattaunawa
Samun Magani