Summary: A cewar yadda aka gwada na ɗaure tsakanin kayan danfasi da tubalin, wuraren guda na hako ƙarfe na iya kasu zuwa na motsa, na rabi motsa, na rabi kafaɗa, da na dindindin....

Tare da ci gaban gaba ɗaya na masana'antu da birni, buƙatar kayan ƙarfe da ƙarfe ya karu, wanda ya haifar da babbar karin ci gaban albarkatun hajoji na iron, yayin da yake inganta bincike da samarwa na tashoshin tarwasa na hajoji na iron da na'urorin tarwasa.

Kafin samun riba, hajoji na iron suna bukatar a sarrafa su ta hanyar na'ura domin inganta matsayin samun riba. Don samun ingancin tarwasa mai kyau na hajoji na iron, ɗaukar tashoshin tarwasa na hajoji na iron masu dacewa ya zama al'ada.

iron ore crushing plant

Rarrabawa da haɗin gwiwar tashoshin tarwasa na hajoji na iron

A cewar matakin da aka daure tsakanin kayan haɗa ƙura da tushe, ƙungiyoyin sare ƙarfe na iya kasancewa da nau'o'i masu motsi, da rabi-motsi, da rabi-tsayayye, da kuma masu tsayayye.

Tashar tarwasa na hajoji na iron gaba ɗaya tana ƙunshe da sassa hudu na kayan aiki: kayan abinci, kayan tarwasa, silin mai ɗaukar hoto, da kayan fitarwa.

Kayan abinci kuma ana raba su zuwa silin, belin abinci, da masu jujjuyawa;

Nau'ikan kayan tarwasa na hajoji na iron suna da yawa; waɗanda aka fi amfani da su su ne na'urar tarwasa mai hanci, na'urar tarwasa mai ƙyalli, da na'urar tarwasa mai jujjuyawa;

Kayan fitarwa shine belin mai dora kaya.

Hanyoyin fasahar da aikace-aikacen nau'ikan tashoshin tarwasa na hajoji na iron guda 4

1, tashar murkushewa ta rabi-moveɗa

Matsayin murkushewa na rabi mai motsi na ƙarfe an ƙera shi don sanya jikin na'ura a matakin aiki da ya dace a cikin raffa mai buɗewa, kuma yana amfani da masu ɗaukar ƙafafun cakudo ko wasu kayan jawo (nauyi) don ɗaukar haɗin murkushewa gabaɗaya (ko daban-daban) yayin da matakai na aiki ke ci gaba da fadada.

Kamar yadda aka nuna a cikin zanen yankin, kayan abinci shine silo; kayan niƙa shine mai niƙa na jujjuyawa kuma kayan fitarwa shine kayan jujjuya bel ɗin.

Musali mafi yawan al'ada na tashar murƙushewa mai ɗan motsi shi ne ba ta da haɗin kai da tushen siminti a kasa, kuma tana buƙatar aɗa ta gaba ɗaya ko ta raba ta ta amfani da kayan aikin canja wuri na musamman. Rayuwar aikinta tana ɗaukar shekaru 2-5, kuma lokacin da ake ɗauka don motsa ta guda ɗaya yawanci bai wuce awanni 48 ba.

Muhimmin fasali shi ne cewa, yawanci ana shirya tashoshin murkushewa masu motsi shi kaɗan a gefen aiki na stope.

2, tashar daskarewa mai motsi

Tashar daskarewa mai motsi don ƙarfe tana haɗa abinci, daskarewa, da jigilar kaya a cikin wani saiti, kuma tana amfani da bin daka ko nau'in tayoyi don tafiya, wanda zai iya daidaita matsayi a kowane lokaci yayin da fuskokin aiki ke motsawa a yankin hakar ma'adanai.
iron ore mobile crushing plant

Abu mafi al'ada na tashar daskarewa mai motsi na ƙarfe shine cewa an haɗe ta da ƙasa ba tare da tushe na siminti ba, kuma tana da aikin tafiya don motsawa tare da motsin fuskokin aiki.

Mafi muhimmanci, ƙarfen ana loda shi kai tsaye zuwa ga daskarewa ta hanyar mota mai hakar ƙasa, yana kawar da hanyar jigilar mota, ta haka yana rage farashin samarwa. Duk da haka, yanayin aikin yana da tsanani, yana buƙatar fadi na matatun aiki na aƙalla 100m.

3, tashar murƙushewa mai gyar-garida

Wannan tashar marke ƙarfe mai rabin gyare-gyare hanya ce ta wucin gadi daga tashar marke ƙarfi zuwa tashar marke ƙarfe mai ɗan motsi.

Matsayin karɓar ƙwayar ƙwayar ƙasa mai ɗan ɗorewa ya ƙunshi sassa biyar na na'urori: ƙungiyar na'urar ja, kayan aiki na ciyarwa, kayan aiki na ƙwazo, silo na ajiyar jinkiri, da kayan aiki na sauke kaya.

Masu toshi na tsayayyen cibiyoyin gina hakori suna samuwa a kan cikakken gini na siminti kuma ba su da aikin tafiya. Tare da ci gaba da hako mai buɗe filin ma'adanai, za a iya motsa cibiyoyin hakori sau da yawa zuwa ƙasa. Koyaya, yayin motsawa, kawai jikin kayan aiki da ke haɗe da tushe da bonetik ne za a iya fasa, motsa, da sake amfani da shi. A lokacin motsawa, dole ne a raba shi, kuma kowanne ɓangare mai zaman kansa ana ɗauka zuwa sabon wuri ta hanyar kayan sufuri don sake haɗawa. Tushe ɗin da aka binne kasa an bar shi yana yin amfani da shi.

Ƙungiyar motsa wurin lalacewar bokitin ƙarfe mai ƙarancin ƙarfi tana da wahala, with aiki mai yawa. A cikin gabaɗaya, lokacin motsawa baya wuce shekara 10, kuma zangon aikin motsawa yana ɗaukar wata 1. Saboda haka, yana da wuya a fiɗa shi a gefen da ba a amfani da shi na wurin hakowa.

4, tashar daskarewa mai ɗorewa

Tashar daskarewa mai ɗorewa na ƙarfe tana da tushe na siminti na dindindin, kuma matsayinta yana kasancewa a can juyin juya halin dukan lokacin sabis na ma'adanan hakar a fili. Ana yawanci tsarawa a waje na tuddai, tare da dogon lokacin sabis.

Wannan nau'in tashar daskarewa na ƙarfe yana dacewa da ma'adanan da ke da nisan ɗaukar nauyi mai kyau, kuma ba a amfani da shi a cikin ma'adanan hakar a fili masu zurfi. Tashar daskarewa mai ɗorewa tana ƙunshe da sassa guda biyar: karfen tashar, kayan abinci, kayan daskarewa, tankin ajiyar buffering, da kayan fitarwa.

Abu mafi al'ada na tashar daskarewa mai ɗorewa na ƙarfe shine cewa daskarewar an sanya ta a kan tushe na siminti kuma tana da ƙarfin haɗi da ƙasa. Ba ta da aikin tafiya kuma ba ta motsa, tana da lokacin sabis da yake daidai da wanda ma'adana. Ana yawanci tsarawa a waje na tuddai, ba ta shafi ci gaban da zurfafan matakan tuddai ba, ko kuma a tsarawa a cikin dakin daskarewa na shahararren shahararren.

Yadda Ake Zabar Ingantaccen Mota na Ƙusa Ƙirƙira?

A cikin shaharar karfe na ƙarfe, matakin ƙushewa yawanci yana ɗauke da coarse crushing, medium crushing da fine crushing process. Coarse crushing yawanci yana amfani da jaw crusher ko gyratory crusher, yayin da medium da fine crushing yana amfani da cone crusher.

Crusher na ƙarfe VS crusher na gyrus

  • 1. Gyratory crusher ana amfani dashi musamman don matakin farko na coarse crushing na kayan da ke da ƙarfin zama daban-daban, amma ba ya dace da ƙushe viscous ores. Yawanci, gyratory crusher ana amfani dashi a manyan masana'antu na sarrafa ƙarfe na ƙarfe.
  • 2. Jaw crusher na iya sarrafa ores tare da babban ƙarin ruwa da babban viscosity, kuma ba ya da sauƙin toshewa. Yawanci, jaw crusher ana amfani dashi a matsayin kayan aiki na coarse crushing a ƙaramin masana'antar sarrafa ƙarfe na ƙarfe ko gwanjo.
  • 3. Gyratory crusher yana amfani da ƙushewa mai ci gaba, tare da fa'idodinsa na ƙwarewa mai girma, babban rabo na ƙushewa, har zuwa 6-9.5, kuma a wasu lokuta, rabo na ƙushewa na iya kai har 13.5, da kuma aiki mai kyau tare da ƙananan girgiza. Tsarin aikin jaw crusher ba ya ci gaba kuma ingancin ƙushewa yana da ƙananan.
  • 4. Gyratory crusher yana da tsari mai wahala, babban tsawo da babban yawan gani, yana buƙatar masana'anta mafi girma, wanda ke haifar da babban jari a cikin gina ababen more rayuwa. Jaw crusher yana da fa'idodin tsari mai sauƙi, ƙaramin farashin ƙera, ƙaramin tsawo na na'ura, sauƙin tsarin, da sauƙin kulawa.
  • 5. Girman abinci na gyratory crusher ya fi girman na jaw crusher, yayin da girman fitarwa ya fi ƙanƙanta kuma ya fi daidaito, kuma yawan kwayoyin tabbaci da flakes a cikin samfuran yana ƙasa. Bukatun abinci ga jaw crusher suna da tsauri. Bayan fashewa, manyan kwayoyin ƙarfe na ƙarfe dole ne a hura da ƙushe domin cika bukatun abinci na coarse jaw crusher.

Injin karya ƙarfen ƙura

Don karfe na ƙarfe medium da fine crusher, za ku iya zaɓar SBM hydraulic cone crusher. Saboda tsaro, daidaito, da aikin kulle duk suna samuwa ta hanyar na'urorin hydraulic, tsarin hydraulic na iya tabbatar da tsaro mai tasiri a cikin aikin kayan aiki.

A gefe guda, kayan aikin suna da juriya ga gajiya da hankali sosai, a gefe guda, girman samfurin da aka kammala yana da cubic kuma ƙarfin fitarwa yana da girma. SBM hydraulic cone crusher na iya jure karfin ƙushewa da kuma babbar tsawon ƙarfe na ƙarfe, kuma nau'in dakin ƙushewa na musamman wanda aka dace da tsarin ƙushewa yana sa ƙushewar ƙarfe na ƙarfe ya fi inganci.

Advantages:

Idan kana son kafa masana'antar ƙushewa na ƙarfe na ƙarfe kuma ba ka san yadda za a zabi tashar ƙushewa ko ƙusa ba, tuntubi SBM. Muna da injiniyoyi masu ƙwarewa wanda za su iya tsara masana'anta mai kyau da bayar da shawarwari kan ingantaccen ƙusa na ƙarfe na ƙarfe a gare ku!

  • 1. Yin amfani da tsarin ƙushewa mai layi da amfani da gwiwar juna tsakanin kayayyaki, yana inganta ingancin ƙushewa da ƙimar kayan ƙanƙara, yana rage ƙananan kwayoyi da kuma rage amfani da ƙarfe na sassan da suka fi rinjaye.
  • 2. Injin murɗawa na cone na iya ci gaba da riƙe ƙarfin lodin babban a cikin yanayi tare da ƙura mai yawa da tasiri mai ƙarfi, kuma yana da farashin samarwa mai ƙanƙanta; an inganta hanyar gyara faranti, ba sai an cika jell ba, kuma canjin yana da sauki da sauri, yana rage farashin kulawa.
  • 3. Na'urar daidaitawa ta hydraulic na buɗe fitarwa tana da fa'idodi na ƙananan kofa overload lokacin da take wucewa ta cikin abubuwa masu ƙarfi, da sauƙin cire abubuwan da ba su kai ga murɗawa ba waɗanda suka makale a cikin dakin murɗawa.
  • 4. Hanyar man fetur na silinda tsaro ta ƙunshi babban bututun man fetur da babban ajiyar ƙarfin, wanda ke da kyakkyawar ingantaccen tasiri na daidaitawa, sauri amsa, kayan aiki masu aminci, da tsawon lokacin sabis.