Takaitawa：Wannan jagora mai cikakkiya yana rufe hanyoyin kulawa da aiki masu mahimmanci don inganta samarwa da lokacin aiki na mashin tura kayan.

Mashinan daukar kaya na motoci suna taka muhimmiyar rawa a fannoni daban-daban ta hanyar daukar kaya da sarrafa su a wurin aiki. Domin tabbatar da aikin su mafi kyau da tsawon lokacin rayuwarsu, yana da matukar muhimmanci a bi hanyoyin kulawa da aiki na yau da kullum. A wannan jagora, za mu bincika bangarorin da suka shafimurhun motsa jikikulawa da aiki, inda za mu ba da haske mai amfani don inganta samarwa, rage lokacin dakatarwa, da kuma inganta tsaro.

Mobile Crusher Maintenance And Operation Guide

Duba-duba kafin a fara aiki

Kafin kowace sauri, duba kuma shirya mai karya-ƙasa na tafi-da-gidanka:

  1. Duba matakan ruwa (mai, man fetur, ruwa/antifreeze) kuma kara kamar yadda ake buƙata.
  2. Duba matakan iska da yanayin ƙafafun ƙafafun. Cika ƙafafun ƙafafun zuwa ƙayyadaddun ƙima.
  3. Duba dukkanin wuraren mai man shafawa kuma shafawa sassan da ke motsawa sosai.
  4. Duba tsarin lantarki, wayoyin lantarki da batura. Saƙa haɗin da ke sako.
  5. Duba kayan tsaro kamar masu kashe wuta, akwatin taimakon gaggawa. Mai da kayan.
  6. Gwada takalmin, tsarin ruwa da tsarin sanyaya domin gano ƙazantarwa ko matsaloli.
  7. Duba sassan da suka lalace kuma maye gurbin wadanda suka lalace sosai idan ya cancanta.
  8. Yi duminan injin kuma gudanar da gwaji na bayani kafin a fara aiki.

Shirya mai karya-kaya na tafi-da-tafi sosai don gujewa matsaloli yayin aiki da tafiyar zuwa/daga wurin aiki. A rubuta binciken da aka yi kafin a fara aiki.

Bincike da kulawa bayan aiki

A karshen kowace sauyi, yi ayyuka masu zuwa:

  1. Tsaftace kayan aiki, cire duwatsu ko tarkace da suka tsaya.
  2. Shafa mai a kan sassan, mai a kan jakunkunan, haɗe-haɗe da saman da ke motsawa.
  3. Cika matakan mai da man fetur, ruwan sanyi/ruwan sanyi idan ya cancanta.
  4. A tsaya da mai karya-kaya kuma a tsare shi yadda ya kamata idan ba a amfani dashi ba.
  5. Cika takardu, jerin abubuwan da za a duba, kuma ka rubuta duk wani matsala da ka fuskanta.
  6. Yi gyara mai sauƙi idan akwai matsala yayin aiki.

Tsaftacewa da mai mai kyau yana kare kayan aiki daga lalacewar yanayi lokacin da ba a yi amfani da su ba. Duba bayan aiki yana gano matsalolin ƙanana kafin su zama manya.

Aikin kulawa na yau da kullum

Don kiyaye fitarwa da aminci, yi waɗannan ayyukan kowace rana:

  1. Duba kayan aiki da suka lalace don lalacewa mai yawa kuma maye gurbin su nan da nan kamar yadda ake buƙata.
  2. Duba belun V, bututu da na'urorin haɗin ruwa don lalacewa, matsewa ko zub da jini.
  3. Tsaftace tushen injin sanyaya da na mai ba tare da lalata fin/tube ba.
  4. Duba matakan ruwan hydraulic a cikin tanki, filters, valves da cylinders.
  5. Gwada tsarin tsaro kamar dakatarwar gaggawa, ƙarar bayani.
  6. Duba littattafan aikin na crusher, ƙididdigar samarwa daga sauyawa da suka gabata.
  7. Saita kayan aiki, mai mai valves, wuraren sabis kamar yadda littafin jagora ya nuna.

Magance matsaloli kaɗan nan da nan don gujewa gyare-gyare masu tsada a nan gaba.

Aikin Maintance na Ma'auni

Aikin da ke ƙasa yana tabbatar da ayyuka masu kyau:

  1. Tsaftace ciki na injin, duba tallafin kayan aiki, fitar da ruwa.
  2. Duba matakin mai na akwatin sauyi/watsawa, kara mai da mai mai kyau kamar yadda ake bukata.
  3. Sa man fetur a saman saman layukan da ke kan belt-tensioners, rollers, bearings daidai.
  4. Kaddamar da bolts na tushe da na bangarori zuwa ƙimar torque da aka ƙayyade.
  5. Duba matakan caji, electrolyte a cikin batir. Tsaftace ƙarshen.
  6. Tsaftace radiators, reservoirs, numfashi iska mai tsabta ta hanyar filtar iska.
  7. Gwada tsarin kashe wuta ta hanyar matsa lamba, duba idan nozzles na fitarwa sun yi kyau.
  8. Kalibreshi kayan aiki tare da gauges, sabunta software idan akwai.

Duba-duba na yau da kullum yana kama matsaloli kaɗan kafin lalacewar gabaɗaya ta faru.

Tsaftacewa na Watanni

Ku yi sabis na cikakken sashi kowanne wata:

  1. Ku cire kari, ku bincika sassan kwakwalwan kwayar ƙasa don yawan lalacewa.
  2. Ku duba layin lalacewa, bututu, ƙura, daidaita ko maye gurbin kamar yadda ake buƙata.
  3. Ku bincika tarin masu shaft, haɗin gwiwa, akwatin ƙarfi don lalacewa ko ramuka.
  4. Ku duba tushen silinda, haɗin gwiwar boom don mai, motsi mai sauƙi.
  5. Ku duba beluna don tsawo, saman ramuka kuma maye gurbin idan aka lura da lalacewa.
  6. Gwada tsare-tsaren tsaro na haɗin gwiwa, masu bin diddigin kaya, dakatar da gaggawa a karkashin nauyi.
  7. Duba kuma gyara na'urorin faman ruwa, motoci, da valves bisa tsarin sabis na OEM.
  8. Yi gwajin samfuran mai, bincike don gano abubuwan da ba su dace ba.

Sabis na kowane uku/shida watanni

Maye gurbin sassa da sauri yana ƙara rayuwar da lokacin aiki na injin ƙanƙara sosai. Shirya babban dubawa kamar haka:

  1. Canza mai faman ruwa, sanya sabon sassan mai tare da gwajin halittar halittu.
  2. Maye gurbin mai akwatin kayan aiki, sanya sabon sassan mai da binciken kayan aiki.
  3. Yi gyaran injin, maye gurbin sassan mai mai, sassan iska idan akwai buƙata.
  4. Tsaftace da cika tsarin sanyaya da maganin sanyaya/antifreeze da aka bada shawara.
  5. Haɗa sassan injin, gwaji na torque na bolts a kan sassan manya.
  6. Daidaita nesa na valves na injin da kuma gyara tsarin governor.
  7. Bincika da kalibreshi tsarin kariya daga yawan aiki.
  8. Bincika tsarin ginin don ramuka, lalacewa, da kuma gyara kamar yadda ake buƙata.

Aikin Tsarin Shekara

Aikin kulawa na yau da kullun yana gano matsalolin kafin lalacewa ta faru ba zato ba tsammani. Shirya shekara-shekara ko kamar yadda mai samar da kayan ya nuna:

  1. Shirin maye gurbin bututu masu muhimmanci, da kuma haɗin hydraulic.
  2. Duba injin ta hanyar mai ba da sabis na hukuma, gyara turbobin.
  3. Gwajin injin injin mai, gwada da tsaftace injekto.
  4. Zane, kariya daga zagi a dukkan saman karfe da aka bayyana.
  5. Gwajin jikin motar NDT, binciken tsarin karkashin motar.
  6. Gyaran tsarin lantarki, gyara waya kamar yadda ya dace.
  7. Gwajin relay na tsarin dakatarwa na gaggawa a yanayin nauyi gabaɗaya.
  8. Gwajin nauyin karin kaya, haɗin gwiwa don tabbatarwa.

Sarrafa kayan aiki na musamman

Ajiye matakan kayan aiki na musamman masu mahimmanci:

  1. Sassanin kayan aiki kamar linin, blow bar, ƙarfe, bel da sauransu.
  2. Manyan sassan - akwatin kayan aiki, pumps, motors, cylinders da sauransu.
  3. Filters, seals, gaskets, hoses, coolants, lubricants.
  4. Wutar lantarki - starters, alternators, sensors, relays, fuses da sauransu.
  5. Kayan aiki - kayan aiki na sabis, kayan ɗaukar nauyi, kayan gwaji.

Aikin kulawa da aiki na da mahimmanci don aikin motocin ƙanƙara mai kyau da aminci. Nazarin yau da kullun, ayyukan kulawa, bin umarnin aiki, horo, da bin diddigin bayanan duk suna taimakawa wajen ƙara inganci, rage lokacin dakatarwa, da