Summary：Track-type Mobile Crushing Plant is advanced solutions designed for high efficiency, flexibility, and adaptability across a wide range of applications.
Track-type Mobile Crushing Plant is advanced solutions designed for high efficiency, flexibility, and adaptability across a wide range of applications. Built on a heavy-duty crawler chassis, these stations offer exceptional stability and maneuverability, making them ideal for challenging on-site operations. Equipped with high-performance crushers and pre-screening hoppers, Track-type mobile crushing stations deliver robust crushing capabilities while ensuring fuel efficiency and environmental sustainability. Their modular design and customizable configurations allow seamless integration into various workflows, making them a preferred choice for industries and contractors seeking reliable and versatile crushing equipment.
Building on the foundation of Track-type Mobile Crushing Plant technology, our company has developed a new generation of high-performance dual-power crawler jaw crusher stations. This equipment features a fully autonomous design optimized for efficiency and reliability. With all key components designed and manufactured in-house, the station ensures seamless integration and superior performance. Weighing approximately 49 tons, it is equipped with a pre-screening hopper, a side conveyor, and an optional iron remover, providing a comprehensive and adaptable solution to meet diverse and complex crushing requirements.
Track-type Mobile Crushing Plant Key Features
- Processing Capacity: Up to 600 tph, depending on feed and crusher settings
- Hydraulic Folding Feed Hopper: Equipped with a wedge fixing system for added stability
- Heavy-Duty Wear-Resistant Feed Hopper: Ensures durability and longevity
- Self-Cleaning Grizzly Feeder: Optional pre-screening system available for enhanced material handling
- Wide Side Conveyor: Prevents material blockage (optional)
- High-Swing Jaw Design: Facilitates powerful crushing and efficient material flow into the crushing chamber
- Iron Remover System: Optional for enhanced material purity
- Dust Suppression System: Ensures a cleaner working environment
- Hydraulic Lift on Main Conveyor: Assists with rebar clearance and maintenance
- Dual-Power System: Offers strong adaptability, economic benefits, and environmental friendliness
- Easy Access: Walkways provide easy access to both sides of the crusher and the power compartment
- PLC Touch Screen Control System: Features one-touch start/stop functionality
- Remote Control: Standard wired or wireless remote control for convenient operation
- Pre-Screening System: Offers versatility, especially effective in applications with high fines content
Detailed Components of Track-type Mobile Crushing Plant
1. Crushing Unit
- Chamber Type: Adjustable single toggle jaw crusher
- Feed Opening Size: 1160 × 760 mm.
- Bearings: Self-aligning spherical roller bearings
- Lubrication: Grease lubrication
- Adjustment Method: V-belt with screw tension adjuster
- Maximum Feed Size: 650 mm
Chamber Features:
- Quick and simple setting adjustments
- No need to adjust the pull rod during setting changes
- Supported jaw plates for even stress distribution
- Robust frame structure with high-strength bolts and patented design supports
- Symmetrical “V” shaped crushing chamber ensures consistent feed opening width
- Finite element analysis for optimized strength
- Quick-change manganese liners
- Integral cast steel bearing seats enhance radial strength
2. Hopper and Feeder
- Hopper Type: Bolt-free hydraulic folding hopper with wedge-lock system
- Hopper Dimensions: 4.5 m × 2.7 m
- Hopper Volume: 10 m³
- Material: 15 mm, 400 Brinell wear-resistant plate
- Feeder Type: Spring-mounted vibrating grizzly feeder
- Control: Dedicated remote control for variable speed
- Vibration Device: Dual vibration motors
- Dimensions: 4.25 m × 1.10 m
- Grizzly Bars: Two replaceable stepped grizzly bars with 100 mm spacing and 1.65 m self-cleaning length
- Bottom Screen: 38 mm mesh screen, used with optional side conveyor
3. Conveyor System
- Conveyor Type: Trough belt
- Design Features:
- Hydraulic lift at feed end for rebar removal and transport
- Front and rear lift for easy maintenance
- Foldable front end for transport
- Belt: Three-ply, vulcanized
- Belt Width: 1000 mm
- Discharge Height: 3.9 m (standard)
- Stockpile Volume: 96 m³
- Drive: Twin motor and gearbox
- Adjustment: Head and tail bolt adjustment
- Dust Cover: Optional removable aluminum dust cover, installed beyond the magnet head
- Lubrication: Remote roller lubrication points
4. Crawler Chassis
- Type: Heavy-duty bolt-connected track plates
- Sprocket Center: 3760 mm
- Track Width: 500 mm
- Climbing Ability: Maximum 30˚
- Travel Speed: 1.1 kph
- Drive: Hydraulic
- Tensioning Method: Grease injection tensioning
5. Optional Features
Feeder Underscreen
- Location: Installs a removable metal screen in place of the standard rubber blind plate for use with the optional bypass conveyor.
- Dimensions: 1046 x 1003 mm
Side Conveyor
- Type: Trough, modular, hydraulic lift, and fold for transport.
- Belt Width: 650 mm
- Discharge Height: 2.19 m
- Stockpile Volume: 17 m³
- Drive: Motor and gearbox
- Location: Discharge from left or right side
Iron Remover
- Belt Width: 750 mm
- Drive: Motor and gearbox
Climate-Specific Oils
- Cold Climate Oil: Recommended for -20 to +30ºC, hydraulic and lubrication oils only; low-temperature operation may require additional component modifications.
- Hot Climate Oil: Recommended for +15 to +50ºC environments.
This high-performance dual-power jaw crusher crawler station is engineered for versatility and efficiency, providing robust solutions for a range of crushing needs.
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